Ce тэмдэглэгдсэн шаар бутлуурын үйлдвэрийн үнийн санал
1. PAINPOINT DRIVE NOLEING
Managing slag byproduct is a persistent operational bottleneck with tangible costs. Та эдгээр сорилтуудтай тулгарч байна уу?
Анхдагч бутлуурын өндөр зогсолт: Uncrushed slag with oversized metal inclusions causes frequent jams in primary crushers, leading to hours of unplanned maintenance and lost processing time.
Үр ашиггүй материалтай харьцах & Эрэмбэлэх: Manual or rudimentary separation of valuable scrap metal from aggregate is laborintensive, үл нийцэл, and represents a loss of recoverable revenue.
Downstream Equipment Damage: Unidentified tramp metal and uncrushable debris bypass initial processing, causing accelerated wear or catastrophic failure in conveyors, дэлгэц, болон хоёрдогч бутлуур.
Inconsistent Feed Size for Processing: Variable slag feed results in an inconsistent product size, reducing the efficiency and quality control of your final aggregate or feedstock.
Үйлдвэрийн менежерүүдийн гол асуулт бол: үнэтэй хог хаягдлын урсгалыг хяналттай болгож яаж хувиргах вэ, profitable material flow while protecting your core crushing circuit?
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ
A CEMarked Slag Crusher Plant is a purposebuilt, stationary or semimobile processing system designed for the primary reduction and liberation of slag from steel mills, цутгах үйлдвэрүүд, and metal production facilities. Its design prioritizes the handling of abrasive, heterogeneous material containing metallic inclusions.
Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Урьдчилсан үзлэг: Урсгалын шаарыг ачигчаар бат бөх бункерт нийлүүлдэг, ихэвчлэн бага хэмжээний материалыг тойрч гарахын тулд сараалжтай хэсэгтэй.
2. Primary Liberation Crushing: Үндсэн бутлуур (ихэвчлэн эрүү эсвэл цохилтын төрөл) aggressively reduces the slag mass, breaking it apart to liberate embedded metallic components.
3. Металл тусгаарлалт & Унагдах: Crushed material passes over an overhead magnetic separator (suspended magnet or magnetic pulley), which automatically extracts ferrous scrap for recovery.
4. Хэмжээ тогтоох & Хувьцаа: The separated aggregate fraction is conveyed to a primary stockpile or directly to a secondary screening circuit for further grading.
Хэрэглээний хамрах хүрээ: Гангийн нэгдсэн үйлдвэрүүдэд тохиромжтой, бие даасан шаар боловсруулах талбай, and aggregate producers specializing in secondary materials. Best suited for ferrous slag (BOF, EAF). Performance on nonferrous slags requires specific configuration.
Хувьсгал: Not a substitute for fine grinding or tertiary crushing circuits. Feed size is limited by the primary crusher opening. Optimal operation requires material with a manageable moisture content to prevent clogging.
3. ҮНДСЭН ОНЦЛОГ
Heavy Duty Grizzly Feeder | Техникийн үндэслэл: Урьдчилсан үзлэг & зохицуулалттай тэжээл | Үйл ажиллагааны ашиг тус: Removes fines prior to crushing and ensures a consistent, controlled feed rate to the crusher chamber | ROI нөлөө: хүртэл бутлуурын нэвтрүүлэх чадварыг нэмэгдүүлдэг 15% and reduces wear on crusher liners
Reinforced Jaw Crusher Chamber | Техникийн үндэслэл: High manganese steel liners & оновчтой өнцөг | Үйл ажиллагааны ашиг тус: Withstands extreme abrasion and shock loads from uncrushable metals; hydraulic toggle adjustment allows quick setting changes | ROI нөлөө: Reduces liner replacement frequency by ~30% versus standard configurations
Integrated Overband Magnetic Separator | Техникийн үндэслэл: Permanent magnet or electromagnetic circuit mounted over discharge conveyor | Үйл ажиллагааны ашиг тус: Automatically extracts liberated ferrous scrap continuously during operation without stopping the process flow | ROI нөлөө: Барьдаг 95%+ сэргээгдэх металлын, creating a direct revenue stream from waste
Төвлөрсөн тослох & ГРОDERECINS систем | Техникийн үндэслэл: Singlepoint lubrication lines for key bearings and hydraulic controls for adjustment/clearing | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, routine maintenance in under 30 хоёр хоног; allows operators to clear blockages remotely | ROI нөлөө: Cuts planned maintenance time by half and minimizes personnel exposure to equipment internals
CE Certified Safety Guards & Хандалтын платформууд | Техникийн үндэслэл: ЕХ-ны 2006/42/EC машин механизмын удирдамжийг бүрэн дагаж мөрдөх | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг хангана, compliant access for inspection and maintenance; interlocks prevent operation during servicing | ROI нөлөө: Mitigates risk of regulatory noncompliance fines and reduces workplace incident potential
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Basic Crushing) | CEMarked Slag Crusher Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Металл сэргээх хурд | Бутлалтын дараах гараар түүж (~7080%) | Continuous automated extraction during process (>95%)| +20% Сэргээх үр ашиг |
| Crusher Downtime due to Tramp Metal| 812 hours per month for clearing/repair| -аас бага 2 hours per month with hydraulic clearing| ~80% Reduction in Unplanned Stops |
| Liner Life in Abrasive Service| Ойролцоох. 60,000 нэг багц тонн| Ойролцоох. 85,000 нэг багц тонн (reinforced)| ~40% Longer Service Life |
| Процессын тууштай байдал (Тэжээлийн хяналт)| Manual loader feeding (хувьсагч)| Гризли тэжээгч + regulated flow (тууштай)| Throughput stability improved by ~25% |
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Хүчин чадлын хүрээ: -аас тохируулах боломжтой 50 нь 400 цагт тонн.
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (models from 750x500mm to 1200x1000mm) or Impact Crusher with hydraulic adjustment.
Эрчим хүчний шаардлага: Нийт суурилуулсан эрчим хүч ихэвчлэн хооронд 90 kw 250 kw, тохиргооноос хамаарна (400V/50Hz standard).
Үндсэн материалын үзүүлэлтүүд:
Бутлуур доторлогоо: AR400 / Hardox steel or premium manganese steel.
Туузан дамжуулагч: Minimum EP400/3 with abrasionresistant covers.
Бүтцийн хүрээ: Heavyduty welded sections from S355JR steel.
Физик хэмжээсүүд (Ердийн тохиргоо): Approximate footprint of 20m L x 8m W x 7m H. Designed for flat concrete foundation.
Байгаль орчны үйл ажиллагааны хүрээ: 10 ° C-аас + 45 ° C хүртэлх орчны температурт зориулагдсан. Dust suppression spray bars are fitted as standard at transfer points.
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Integrated Steel Mill – BOF Slag Processing | Сорилт: A European mill faced daily downtime in its aggregate plant due to oversized slag chunks containing "skulls" jamming their existing crusher. Manual metal recovery was inefficient.| Хариу: Installation of a CEMarked Slag Crusher Plant with a heavyduty jaw crusher and powerful overband magnet at the slag tipping point.| Үр дүн: Unplanned crusher stoppages were eliminated. The plant now recovers an additional €45,000 annually in ferrous scrap sales and produces consistent 150mm aggregate for internal roadbase use.
Шаар боловсруулах бие даасан гүйцэтгэгч | Сорилт: A contractor needed to process varying stockpiles of EAF slag at multiple sites but required compliance with EU site safety regulations.| Хариу: A semimobile skidmounted CEMarked Slag Crusher Plant was selected.| Үр дүн:The unit can be relocated between sites within days while maintaining full CE compliance at each location. Contractual penalties related to noncompliant equipment were avoided.
7. АРИЛЖААНЫ ХЭРЭГЛЭЭ
Our CEMarked Slag Crusher Plants are offered in three primary tiers:
Стандарт үүргийн үйлдвэр: For lowervolume operations (<100цагдаа). Үндсэн хацарт бутлуур орно,соронз,and basic discharge conveyor.
Хүнд даацын үйлдвэр: For highvolume steel mills (>200цагдаа). Features reinforced impactor option,чичиргээт гризли тэжээгч,and multiple magnetic separation stages.
SemiMobile Skid Plant: For multisite contractors.All core components mounted on heavyduty skidsfor transportability.
Нэмэлт функцууд орно:
- Secondary screening unit
- Advanced dust suppression system
- Metal fragmentizer attachment
- Зайнаас хянах телематик багц
We offer comprehensive service packages including scheduled maintenance plans,lifetime technical support,and guaranteed parts availability within48 hoursfor critical components.Financing options include capital purchase,tailored leasing agreements,болон түрээсийн барилга байгууламж.
8.Түгээмэл асуултууд
Асуулт 1. Энэ үйлдвэр манай одоо байгаа конвейерийн системтэй нийцэж байна уу??
A1.Field data shows integration is straightforward.The plant's discharge heightand conveyor speed are engineeredto match standard downstream systems.We require your existing specificationsfor confirmation.
Q2.What is the expected operational cost per tonne processed?
A2.Based on configured powerand typical wear part consumption,costs range between €0 .80and €1 .50per tonne.This includes power,тосолгооны материал,and liner wear but excludes labor.Scrap metal revenue typically offsetsa significant portionof this cost.
Q3.How does CE marking affect installation timelines?
A3.CE marking signifies all safetydocumentationis preassembled.This can reduce commissioning timeby approximately15%as no retrofittingof guardsor safety systemsis required.Compliance documentationis provided upfrontfor site authority review.
Q4.Can it handle wetor sticky slag?
A4.The standard configuration performs optimallywith material moisture content below10%.For higher moisture,a hydraulic jaw crushera combinedwith specific hopper designsare availableas options toprevent bridgingand clogging
Q5.What warrantyis providedon major components?
A5.We providea24monthwarrantyon structural componentsanda12monthwarrantyon mechanicaland electricalpartsagainst manufacturing defects.Wear parts(бутлуурын доторлогоо)are coveredunder aseparateperformancebased warrantyterm
Q6.Are operator trainingand manuals included?
A6.Comprehensive documentationincludingCE Declarationsof Conformityinstallation manualsand parts listsare standard.We provideonsite operational trainingfor your crewover two daysat commissioning
Q7.Do you offer performance guarantees?
A7.We contractually guaranteecapacity throughputwithin5%of specified ratingmetal recovery ratesabove95%for liberated ferrous materialand thatthe plantwill meetall declaredCE safety standards