1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? For plant managers overseeing sand and gravel extraction, key challenges persist: inconsistent feed material degrading final product specification, excessive wear on components from abrasive particulates leading to unplanned maintenance stops, and inefficient water or dust management creating environmental compliance risks. Each hour of unscheduled downtime can cost thousands in lost production and contract penalties. How do you increase throughput while controlling the total cost of ownership? Is your current processing line flexible enough to handle variable deposit geology without sacrificing yield? Шийдэл нь зөвхөн хүчин чадлаар бус инженерчлэгдсэн тоног төхөөрөмжийг шаарддаг, but for durability, нарийвчлал, and operational stability in the most demanding pit and quarry conditions.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line comprises CE Marked stationary and mobile sand gravel mining makers—comprehensive processing plants designed for the primary crushing, Дэлгэц авах, угаах, and stockpiling of aggregate materials. Үйл ажиллагааны ажлын урсгал нь тасралтгүй байхаар зохион бүтээгдсэн, их хэмжээний гаралт: (1) Feed material is uniformly introduced via vibrating grizzly feeders to a robust primary crusher. (2) Crushed aggregate is then conveyed to a multideck screening unit for precise classification into specified grades. (3) Where required, sand fractions are routed through integrated cyclones or screw classifiers for washing and dewatering to meet strict cleanliness standards. (4) Sized and washed product is conveyed to designated stockpiles. (5) Integrated control systems monitor the entire process. These systems are suited for greenfield sites, existing plant upgrades, or temporary contract mining projects. Limitations include a requirement for competent site planning for stationary plants and defined feed size parameters as per model specification.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан үйлдвэрийн дизайн | Техникийн үндэслэл: Урьдчилан боловсруулсан, стандартчилагдсан интерфэйс бүхий bolttogether дэд бүтэц | Үйл ажиллагааны ашиг тус: Rapid onsite assembly and future reconfiguration or expansion with minimal fabrication work | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 30%, lowering project capital deployment and accelerating timetorevenue.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Highchrome white iron or AR steel liners in critical wear zones based on impact/abrasion analysis | Үйл ажиллагааны ашиг тус: Extends service life of hoppers, бяоётай, and crusher cavities in highsilica content applications | ROI нөлөө: Documented reduction in liner replacement costs by 1525% annually versus standard materials.

Суурө 4 Эв нь / Stage V Compliant Power Unit | Техникийн үндэслэл: Advanced diesel engines or electric motor drives with integrated emission control systems | Үйл ажиллагааны ашиг тус: Ensures full compliance for operation within the EU and other regulated regions without performance loss | ROI нөлөө: Eliminates risk of project delays or fines due to noncompliant equipment.

Ухаалаг үйл явцын хяналтын систем | Техникийн үндэслэл: Centralized PLC with touchscreen HMI providing realtime monitoring of tonnage, цахилгаан дай судаг, and screen loads | Үйл ажиллагааны ашиг тус: Allows operators to optimize feed rates and identify bottlenecks instantly, maintaining peak efficiency | ROI нөлөө: Талбайн өгөгдөл нь a 510% improvement in overall throughput efficiency through consistent load management.

Усны удирдлагын нэгдсэн хэлхээ | Техникийн үндэслэл: Closedloop water recycling system with settling ponds or thickener integration | Үйл ажиллагааны ашиг тус: Dramatically reduces freshwater consumption and minimizes slurry runoff for simplified site water permitting | ROI нөлөө: Can cut water procurement and treatment costs by over 60%, a critical factor in waterscarce regions.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | CE Marked Sand Gravel Mining Maker Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Элэгдлийн чухал хэсгүүд) | ~8001,200 Hours | 1,500+ Цаг (элэгдлийн багцтай) | +25% нь +40% |
| Талбай дээр ашиглалтад оруулах хугацаа (MidSize Plant) | 46 Долоо хоног | 34 Долоо хоног (хэлбэртэй загвар) | 25% нь 33% |
| Fuel Consumption per Tonne Processed (Зөөврийн үйлдвэр)| Суурь 100%| Optimized hydraulics & engine management reduces consumption to ~92%| 8% |
| Торгуулийн нөхөн сэргээлт & Ургац (Sand Washing Applications)| ~8590% Recovery| Highefficiency cyclones achieve 9295% Сэргээх| +5% нь +7% Yield Increase |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загваруудаас авах боломжтой 150 цагт тонн (Цагдаа) дээр нь 600 TPH peak output.
Эрчим хүчний шаардлага: Configurable with electric drive (400V/50Hz or customerspecified) or dieselhydraulic power packs with Tier 4 Эв нь / Stage V engines.
Материалын үзүүлэлтүүд: Primary structural components fabricated from S355 grade steel; critical wear components available in Hardox®, AR400/500, or highchrome cast iron.
Физик хэмжээсүүд: Mobile plants designed for transport width compliance (<3м). Stationary plant footprints are customized but designed for compact layout.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Dust suppression systems maintain particulate emissions below local regulatory thresholds.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Aggregate Producer – Glacial Deposit Site |
Сорилт: Highly variable feed material containing clay lenses causing frequent screen blinding and outofspec sand products.
Хариу: Implementation of a CE marked sand gravel mining maker featuring an aggressive log washer module integrated before the screening deck.
Үр дүн: Clay contamination was reduced from >8% доор 2%, eliminating daily screen cleaning downtime. Product met EN 12620 standards consistently, дээд зэргийн үнийн цэгийг зөвшөөрөх.

Civil Engineering Contractor – Temporary Riverbed Extraction |
Сорилт: Need for a highyield processing setup on a remote 18month infrastructure project with strict environmental discharge limits.
Хариу: Deployment of a mobile tracked sand gravel mining maker with a fully closedcircuit water recycling system.
Үр дүн: Үйлдвэр дотор нь ажиллаж байсан 48 hours of arrival on site. Zero wastewater discharge simplified permitting; the project achieved all aggregate production targets onsite, eliminating costly imported material.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Тоног төхөөрөмжийг гурван үндсэн түвшинд санал болгож байна:
1. Стандарт тохиргоо: Base model plant covering core crushing and screening functions.
2. Wash Plant Configuration: Includes sizing screens, sand screw(s), циклонууд, болон зутан шахуургууд.
3. Өндөр хүчин чадалтай тохируулга: Engineered solutions with larger crushers, нэмэлт скрининг тавцан,and advanced automation.

Нэмэлт функцууд нь соронз тусгаарлагчийг агуулдаг,telescopic stockpiling conveyors,тоос бүрэх иж бүрдэл,and remote telemetry packages.Service packages range from basic commissioning support to comprehensive annual maintenance contracts with guaranteed parts availability.Financing options include operating leases,tailored rentalpurchase agreements,итгэмжлэгдсэн түншүүдээр дамжуулан төсөлд суурилсан санхүүжилт.

8. Түгээмэл асуултууд

Q1: What does the CE Mark specifically guarantee about this equipment?
A1: The CE Mark confirms the machinery meets all applicable EU health,аюулгүй байдал,and environmental protection directives.It verifies compliance with the Machinery Directive(2006/42/Үйлчил),Electromagnetic Compatibility Directive(2014/30/ЕХ),and often the Pressure Equipment Directive(2014/68/ЕХ),ensuring it can be legally placed on the market within the European Economic Area.

Q2: How does this plant handle particularly hard or abrasive rock types like granite or quartzite?
А2: For such applications,a specific "Хард рок" configuration is recommended.This includes jaw crushers with optimized kinematics,a heavierduty cone crusher liner profile,increased wear liner thickness at transfer points,and upgraded screen mesh fastening systems.All specifications are reviewed during project engineering.

Q3: What is the typical lead time from order to delivery?
A3: For standard configured models,the lead time is typically between 1216 weeks.Customengineered solutions require detailed specification review,but our modular approach often allows delivery within1822 weeks.Delivery schedules are confirmed upon order finalization.

4-р улирал: Can we integrate this new plant with our existing legacy conveyors and screens?
А4: Yes.The control system can be specified as a master unit designed to interface with peripheral equipment.Plant layout engineering will account for integration points regarding height,infeed,and discharge compatibility during the design phase.

Q5:Манай үйл ажиллагааны багт ямар сургалт явуулдаг?
А5:A comprehensive training program is included.It covers safe startup/shutdown procedures,daily maintenance checks,basic troubleshooting via the HMI,and liner changeout protocols.Training occurs both at commissioning on your siteand through provided digital manuals.

Q6:What are the key factors that determine whether we need an electric or dieselpowered unit?
A6:The decision primarily hinges on site infrastructure,mobility requirements,and longterm operating cost.Electric drives offer significantly lower perhour operating costs where grid power is available.Dieselhydraulic units provide complete mobility but have higher fuel costs;they are essentialfor sites without established power supply.

Q7:Ямар баталгаат даатгалд хамрагдах вэ?
A7:The standard warranty covers defects in materialsand workmanship fora period of12 monthsfrom commissioningor18 monthsfrom shipment.The warranty includes parts but not labor.For critical components like crusher main frames,a separate structural warranty applies.Extended warranty packages are available