1. PAINPOINT DRIVE NOLEING

Are your iron ore processing margins being eroded by persistent operational bottlenecks? Plant managers and procurement specialists face significant challenges in primary crushing stages that directly impact the entire downstream circuit. Нийтлэг өвдөлтийн цэгүүд орно:
Хэт их зогсолт: Unplanned stoppages for liner changes and maintenance on underspecification crushers, Жилд хэдэн зуун үйлдвэрлэлийн цаг зарцуулдаг.
Элэгдлийн өндөр зардал: Rapid abrasion of crushing components in the face of hard, abrasive magnetite or hematite ores, leading to unsustainable consumables expenditure.
Тогтворгүй дамжуулалт: Feed size fluctuations and material bridging causing chokefed or starved crushers, preventing consistent tonnage targets.
Regulatory Compliance Risk: Operating nonCE marked equipment exposes your project to legal liability, insurance complications, and potential site shutdowns in regulated markets.

How do you secure a robust primary crushing solution that ensures reliable throughput, controls operational costs, and meets stringent EU safety directives—all within a constrained capital budget?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Our solution is a CE Marked Stationary Primary Crushing Plant engineered specifically for hard rock iron ore applications. This turnkey module is designed for the initial size reduction of runofmine (Омын) iron ore to a consistent product for downstream conveying and processing.

Үйл ажиллагааны ажлын урсгал:
1. ROM ore is fed via dump truck or loader into a rugged vibrating grizzly feeder.
2. The feeder removes sub100mm fines via a grizzly section and evenly introduces oversize material to the primary jaw crusher.
3. The crusher reduces the ore to a nominal 150200mm product, which is discharged onto a main plant conveyor.

Хэрэглээний хамрах хүрээ: Ideal for greenfield installations or replacement of aging primary crushers in mediumtolarge scale iron ore operations processing magnetite, нарийн зүй, or goethite ores.

Хувьсгал: This plant configuration is designed for primary crushing duty only. For full circuit needs, secondary/tertiary crushing and screening modules are required. Maximum feed size and capacity are bound by model specifications.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хацарт бутлуур | Техникийн үндэслэл: Reinforced manganese steel jaws with optimized nip angle geometry | Үйл ажиллагааны ашиг тус: Sustained high reduction ratios (ихэвчлэн 6:1 нь 8:1) on abrasive ore with minimal wear flat development | ROI нөлөө: Extended liner life reduces consumable costs by an estimated 1525% стандарт загвартай харьцуулахад.

Нэгдсэн Grizzly тэжээгч | Техникийн үндэслэл: Тохируулах боломжтой сараалжтай өндөр бат бэх ган тавцан | Үйл ажиллагааны ашиг тус: Prescreening increases effective crusher capacity by removing fines, reduces crusher cavity wear, and prevents plugging | ROI нөлөө: Improves overall plant throughput efficiency and protects the crusher from unnecessary abrasion.

CE баталгаажуулсан аюулгүй байдал & Удирдлагын систем | Техникийн үндэслэл: Full compliance with EU Machinery Directive 2006/42/EC, featuring guarded drive units, emergency stop circuits, and lockout/tagout points | Үйл ажиллагааны ашиг тус: Provides a verifiable safety framework, protects personnel, and ensures market access in regulated regions | ROI нөлөө: Mitigates project risk from noncompliance penalties and simplifies insurance procurement.

Модульчлагдсан SkidMounted дизайн | Техникийн үндэслэл: Preassembled structural steel skid with integrated walkways and maintenance platforms | Үйл ажиллагааны ашиг тус: Significantly reduces civil works and onsite assembly time—plant can be operational within weeks of delivery | ROI нөлөө: Lowers total installed cost by up to 30% compared to traditional fieldbuilt foundations and structures.

Төвлөрсөн тосолгооны материал & ГРОDERECINS систем | Техникийн үндэслэл: Singlepoint greasing lines for key bearings and integrated hydraulic system for adjustment & clearing | Үйл ажиллагааны ашиг тус: Simplifies routine maintenance schedules; enables quick setting adjustment and tramp iron release without downtime | ROI нөлөө: Reduces planned maintenance time by approximately 20%, жил бүр ажиллах боломжтой цагийг нэмэгдүүлэх.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Typical NonCE Plant) | Манай CE тэмдэглэгдсэн төмрийн хүдэр бутлах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Liner Life (Зүлгүүрийн хүдэр)| ~450,000 MT throughput per set| ~600,000 MT throughput per set| +33% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| ~800 цаг| ~1200 цаг| +50% |
| Суурилуулах & Ашиглалтын хугацаа| 812 долоо хоног| 35 долоо хоног| ~60% илүү хурдан |
| Нэг тонн эрчим хүчний хэрэглээ| Суурь (100%)| Ойролцоогоор 9295% суурь шугамын| 58% бууруулах |
| Regulatory Market Access| Requires extensive retrofit & documentation| Full CE compliance from delivery| Eliminates retrofit cost & delay |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: 400 1,200 цагт тонн (Цагдаа), dependent on feed size distribution and ore characteristics.
Анхдагч crusher төрөл: Ганц бие гүйлтийн эрүү crusher.
Тэжээх: Up to 1,500mm x 1,200mm.
Макс тэжээлийн хэмжээ: Up to 1,050mm edge length.
Цэнэглэх тохиргооны хүрээ: 150 250mm CSS (Хаалттай хажуугийн тохиргоо).
Эрчим хүчний шаардлага: Ойролцоогоор нийт суурилуулсан эрчим хүч 300 450 kw (crusher motor + feeder motor + туслахууд).
Материалын үзүүлэлтүүд: Crusher jaws in premiumgrade Manganese Steel (14%18%); S355JR зэрэглэлийн бүтцийн ган; wear plates on feed hopper.
Физик хэмжээсүүд (Skid): Ойролцоох. Уртын хэмжээ: 16м x Өргөн: 5m x Өндөр: 6м (загвараар өөр өөр байдаг).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; тоос дарах системийн холболтын стандарт.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

MidSized Magnetite Operation Expansion

Сорилт: A Nordic mine needed to expand primary capacity but faced high local labor costs for extended onsite construction. Regulatory requirements mandated full CE compliance.
Хариу: Installation of a preassembled skidmounted CE marked iron ore crushing plant with integrated dust suppression.
Үр дүн: The plant was commissioned in under four weeks postdelivery. It achieved permitted throughput immediately while reducing projected installation costs by approximately €150k.

Hematite Processing Plant Modernization

Challenge An aging processing facility suffered from constant unplanned downtime in its primary section due to crusher failures and excessive liner wear on hard hematite ore.
Solution Replacement of the legacy primary setup with our heavyduty jaw crusher plant featuring centralized lube systems and reinforced liners.
Results Field data shows liner life improved from an average of ~380k tonnes to over 550k tonnes. Annual planned maintenance events were reduced from five to three directly increasing annual available operating time

Арилжааны асуудал

Equipment Pricing Tiers are structured around throughput capacity core drive power
I шат (900 Цагдаа): Highcapacity configuration with premium components

Optional Features include advanced condition monitoring sensors onboard weighing systems automated grease systems specific wear package upgrades for highly abrasive ores

Service Packages range from basic commissioning support up through comprehensive multiyear scheduled maintenance plans including liner changeout services performed by factorytrained technicians

Financing Options are available including leasing structures that preserve capital expenditure lines or progressbased payment plans aligned with project milestones

Түгээмэл асуултууд

Q Is this plant compatible with my existing secondary circuit conveyors
A Yes The discharge height conveyor interface points can be adapted during engineering Standard discharge heights are provided but modifications are possible prior to build

Q What is the expected impact on my overall plant availability
A Based on historical performance data this design improves primary section availability typically achieving >94 due primarily to increased component life reduced unscheduled stops

Q Does CE marking cover the entire electrical system
A Yes Full CE certification encompasses all mechanical electrical control aspects ensuring conformity with relevant EU directives essential for projects requiring European certification

Q Are wear parts readily available globally
A We maintain strategic parts inventories in key mining regions Lead times for critical wear parts like jaw liners average less than days supported by our global logistics network

Q What commercial terms are standard
A Standard terms involve progress payments against engineering milestones factory acceptance testing FAT shipment Final payment is due upon completion of successful site commissioning