1. PAINPOINT DRIVE NOLEING

Are your gold processing operations hampered by inconsistent feed material, хэт их сул зогсолт, болон спираль засвар үйлчилгээний зардал? Анхдагч бутлах үе шат нь таны бүхэл бүтэн сэргээх хэлхээний аяыг тохируулдаг. Inefficient or unreliable CE Marked gold ore crushing equipment directly impacts mill throughput, энэтгэлийн зарцуулалт, эцэст нь, your bottom line.

Эдгээр нийтлэг сорилтуудыг авч үзье:
Төлөвлөөгүй зогсолт: Frequent mechanical failures in harsh, abrasive environments lead to production halts, costing thousands per hour in lost recovery.
Элэгдлийн өндөр өртөгтэй: Standard crusher liners and components degrade rapidly under the stress of hard, often quartzrich gold ore, requiring expensive and frequent replacement.
Тохиромжгүй бүтээгдэхүүний хэмжээ: Poorly controlled output size distribution creates bottlenecks in downstream processes like milling and leaching, замаар үйлдвэрийн нийт үр ашгийг бууруулах 1525%.
Аюулгүй байдал & Дагаж мөрдөх эрсдэл: Equipment not engineered to stringent EU safety directives poses operational hazards and can restrict your ability to work on international projects.

Is your current crushing solution equipped to handle variable ore hardness while maximizing uptime and protecting your operational budget? The right foundation begins with purposeengineered primary reduction.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line encompasses a range of robust, stationary and modular primary jaw crushers specifically engineered for the initial size reduction of runofmine (Омын) Алтан хүдрийн. Designed for high availability in demanding mineral processing applications, this equipment forms the critical first link in the comminution chain.

Үйл ажиллагааны ажлын урсгал:
1. ROM gold ore is fed via dump truck or loader into a vibrating grizzly feeder (сонголттой), which scalps out fine material.
2. Oversize material is directed into the crusher’s chamber, where a highinertia flywheel and optimized kinematics facilitate powerful compressive crushing.
3. The crushed product is discharged onto a main conveyor at a consistent, adjustable size ready for secondary crushing or direct feed to a SAG/ball mill circuit.

Хэрэглээний хамрах хүрээ: Ideal for hard rock gold deposits (lode ore), such as those containing quartz veins. Suited for medium to hightonnage fixed plant installations or modular mining setups.

Хувьсгал: Not designed as a standalone solution for alluvial or placer deposit processing where scrubbing and screening are primary functions. Тэжээлийн хамгийн их хэмжээ, хүчин чадлыг загварын сонголтоор тодорхойлно.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хүрээ & Kiniomititz | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) стрессийн оновчтой хуваарилалт | Үйл ажиллагааны ашиг тус: Exceptional structural integrity under cyclical loading from highly abrasive ore | ROI нөлөө: Extended service life reduces capital replacement cycles; талбайн өгөгдөл харуулж байна a 40% improvement in frame longevity over nonoptimized designs.

Manganese Steel Wear Parts | Техникийн үндэслэл: Workhardening ASTM A128 Grade B3/B4 manganese steel jaws | Үйл ажиллагааны ашиг тус: Доторлогоонууд нь хатуу хөгждөг, wearresistant surface layer during operation, maintaining crushing profile longer | ROI нөлөө: Reduces wear part changeout frequency by an average of 30%, lowering direct operating costs and associated labor downtime.

Гидравлик тохируулга & Цэвэрлэх | Техникийн үндэслэл: Integrated hydraulic system for CSS adjustment and uncrushable material release | Үйл ажиллагааны ашиг тус: Operators can adjust product size or clear blockages quickly from a central location without manual intervention | ROI нөлөө: Тогтмол тохируулга хийхэд зогсох хугацааг багасгадаг; clears tramp metal events in under 10 хоёр хоног, protecting the crusher from damage.

CE баталгаажуулсан аюулгүй байдал & Хамгаалах | Техникийн үндэслэл: Full compliance with EU Machinery Directive 2006/42/EC including risk assessment documentation | Үйл ажиллагааны ашиг тус: Provides a verifiably safer working environment with integrated lockout systems and comprehensive guarding | ROI нөлөө: Mitigates project compliance risks for European contracts and reduces potential liability costs.

CorrosionResistant Finish & Битүүмжлэх | Техникийн үндэслэл: Multistage epoxypolyurethane paint system and labyrinth dust seals | Үйл ажиллагааны ашиг тус: Protects critical components from sulfideinduced corrosion and abrasive dust ingress in wet/dry processing environments | ROI нөлөө: Preserves bearing life and internal mechanics; үйлдвэрлэлийн туршилт харуулж байна a 60% reduction in bearing failures related to contamination.

Optimized Feed Opening & Toggle Angle | Техникийн үндэслэл: Computermodeled chamber geometry for maximum nip angle and reduced slippage | Үйл ажиллагааны ашиг тус: Handles slabby or irregularly shaped feed more effectively, increasing firstpass reduction ratio | ROI нөлөө: Improves overall circuit throughput efficiency by ensuring consistent feed to downstream processes.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж) | Our CE Marked Gold Ore Crushing Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Механик хүртээмж (Төлөвлөсөн ажлын цаг) | 9294% | 96.5%+| +3 нь +5% |
| Life of Jaw Plates зүүх (Hard Abrasive Ore) | 120,000 150,000 тонн | 180,000 220,000 тонн| +40% |
| Нэг тонн буталсан эрчим хүчний хэрэглээ| Жишиг = 100%| 92%| 8% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) - Гол бүрэлдэхүүн хэсгүүд| ~2000 цаг| 2,800 цаг| +40% |
| Tramp Metal Release Cycle Time| Гарын авлага / SemiHydraulic: >30 мин.| Full Hydraulic System: <10 мин.| 67% |

_Based on specific power draw measurements vs. throughput of comparable sized units._

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загвараас хамааралтай; -аас 200 дээр нь 1,500 цагт тонн (цагдаа).
Тэжээх: From 800mm x 600mm up to 1,500mm x 1,200mm.
Цалин зүй: -аас цахилгаан мотор хөтөч 75 кВт 250 kw; үйлчлүүлэгчийн тодорхойлолтын дагуу хүчдэл (жишээ нь e., 400V/50Hz or other).
Материалын үзүүлэлтүүд: Main frame – fabricated highyield strength steel plate; Jaw plates – ASTM A128 Grade B4/B5 manganese steel; Shaft – forged alloy steel EN24/34CrNiMo6.
Физик хэмжээсүүд (Үлгэр): Ойролцоох. Уртын хэмжээ: 3.5м; Өргөн: 3м; Өндөрлөг: 3м; Жин: ~28,000 кг.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан. Dust sealing effective up to IP66 equivalent standards.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

West African Hard Rock Mine Expansion

Сорилт:
A Tier1 operator needed to double primary crushing capacity but faced space constraints and required full CE compliance for European investor assurance. The existing system suffered from low jaw liner life (~110kt) causing quarterly shutdowns.
Хариу:
Installation of two modularized units of our CE Marked gold ore crushing equipment with advanced jaw kinematics.
Үр дүн:
Liner life extended to over 190kt per set. The modular design reduced civil works by 30%. Full CE certification streamlined the project approval process with stakeholders.

European Permitted Gold Project Development

Сорилт:
A new project in Scandinavia required all processing equipment to carry CE marking prior to commissioning. The plant manager needed guarantees on performance metrics related energy efficiency due to high local power costs.
Хариу:
Selection of our jaw crusher range based on verified specific energy consumption data provided during tender.
Үр дүн:
The equipment met all local regulatory requirements without modification postdelivery. Postinstallation audits confirmed energy use was within projected savings of approximately €18k annually versus alternative bids.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our pricing structure is based on model capacity and configuration complexity:

Стандарт түвшин: Base unit including crusher motor starter & basic guarding.
Оновчтой шатлал: Includes integrated hydraulic adjustment/clearing system prepiped factoryfitted feeders/skids optional dust suppression kit
Modular/Turnkey Tier: Complete skidmounted module including feeder discharge conveyor walkways access platforms electrical control panel

Optional features include automated lubrication systems wear part monitoring sensors special protective coatings

Service packages are available ranging from annual inspection plans through fullsite maintenance contracts with guaranteed parts availability

Financing options include standard capital purchase leasetoown agreements through our financial partners

Түгээмэл асуултууд

What does 'CE Marking' specifically guarantee for this crushing equipment?
CE Marking confirms the machine meets all essential health safety environmental protection requirements of EU legislation It includes full technical documentation risk assessment declaration conformity This is mandatory legal requirement selling operating within European Economic Area

How does this equipment handle fluctuating ore hardness often encountered gold deposits?
The heavyduty kinematics hydraulic overload protection allow unit absorb shock loads Variable speed drive feeder recommended optimize feed rate realtime maintain optimal cavity level chokefed condition ensuring consistent product

Суурилуулалтын ашиглалтын ердийн цагийн хуваарь ямар харагдаж байна?
For skidmounted modular unit site installation typically requires days once foundation prepared Commissioning supervised our engineers involves alignment checks load testing performance verification over period ensure meets specifications

Дэлхий даяар элэгдлийн эд ангиуд бэлэн байна?
Yes We maintain regional inventory hubs critical wear parts like jaw plates side liners Support guaranteed supply agreements minimize risk extended downtime due logistics

Та гүйцэтгэлийн баталгаа өгдөг үү?
Yes We offer guaranteed minimum throughput capacity maximum product size distribution based agreed feed material characteristics These formalized contract prior purchase

Can existing nonCE crushers upgraded meet certification?
Possibly but often not costeffective Retrofitting necessary safety systems engineering analysis required achieve compliance typically recommend replacement purposebuilt CE marked unit longterm solution

What aftersales support structure place?
We provide remote diagnostic support regional service technicians comprehensive operator maintenance training programs Initial warranty period covers months labor parts