Ce Marked Crushing And Screening Equipment Vendors
1. PAINPOINT DRIVE NOLEING
Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, бутлах болон шигших хэлхээ нь ихэвчлэн чухал саатлын эх үүсвэр болдог. Нийтлэг бэрхшээлүүд орно:
Төлөвлөөгүй завсарлага: Чухал бутлуур эсвэл шигшүүр дэх бүрэлдэхүүн хэсгүүдийн эвдрэл нь бүх шугамыг зогсооно, үйлдвэрлэл, хөдөлмөрийн алдагдалд цагт хэдэн мянган.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Тодорхой бус материал нь бүтээгдэхүүнээс татгалзахад хүргэдэг, дахин боловсруулах зардал, and damaged client relationships.
High Maintenance Overheads: Frequent bearing changes, эд анги солих, and complex servicing schedules consume both budget and maintenance team hours.
Эрчим хүчний үр ашиггүй байдал: Хуучин, nonoptimized equipment draws excessive power for its output, directly impacting your costpertonne.
Зохицуулалтыг дагаж мөрдөх эрсдэл: Operating equipment without verifiable CE Marking exposes your project to legal liability, worksite stoppages, and insurance complications.
Гол асуулт бол: how can you achieve reliable throughput with predictable operating costs while ensuring full regulatory compliance? The specification of CE Marked crushing and screening equipment is not merely a regulatory step; it is a foundational decision for operational integrity.
2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ
This content outlines the critical considerations for procuring CE Marked mobile and stationary crushing and screening plants. This equipment is engineered to reduce raw feed material (жишээ нь e., ил уурхайн чулуу, Дахин боловсруулсан бетон, natural gravel) into specified aggregate sizes through a coordinated process.
A typical workflow involves:
1. Анхдагч бутлах: Large feed material is reduced by a jaw or impact crusher.
2. Анхан шатны үзлэг: Material is first separated via a heavyduty screen; oversize is routed back to the crusher.
3. Хоёрдогч бутлах & Дэлгэц авах: Further reduction by cone or impact crushers followed by precise sizing on secondary screens to produce final aggregates.
4. Хувьцаа: Correctly graded material is conveyed to designated stockpiles.
Хэрэглээний хамрах хүрээ нь карьерыг багтаана, олборлолт, барилгын & Нураах дахин боловсруулах, and road building. Key limitations are defined by feed material hardness (ХӨДӨЛМӨР), эцсийн бүтээгдэхүүний тодорхойлолтыг шаарддаг, and sitespecific logistical constraints such as footprint and mobility requirements.
3. ҮНДСЭН ОНЦЛОГ
Advanced Control System | Техникийн үндэслэл: PLCbased logic with CANbus communication | Үйл ажиллагааны ашиг тус: Centralized monitoring of crusher load, screen mesh blinding, and conveyor speeds allows for realtime adjustment to maintain optimal flow. | ROI нөлөө: Талбайн өгөгдөл нь a хүртэл харагдана 15% increase in throughput efficiency by preventing chokefeeding and optimizing crusher cycles.
Гидравлик тохиргооны тохируулга | Техникийн үндэслэл: Integrated hydraulic cylinders for crusher gap configuration | Үйл ажиллагааны ашиг тус: Enables remote adjustment of the CSS (Хаалттай хажуугийн тохиргоо) in seconds without manual intervention, ачаалал дор. | ROI нөлөө: Reduces downtime for product changeovers from hours to minutes, ургамлын уян хатан байдал, ашиглалтыг нэмэгдүүлэх.
Модульчлагдсан эд ангиудын загвар | Техникийн үндэслэл: Стандартчилсан, reversible/replaceable wear plates and liners | Үйл ажиллагааны ашиг тус: Your maintenance team can execute planned part replacements with minimal tooling and time. Common wear items are interchangeable across similar machine models. | ROI нөлөө: Extends major component life by 3040% while reducing inventory costs through part commonality.
Direct Drive Crushers | Техникийн үндэслэл: Elimination of Vbelts and pulleys via direct coupling of motor to crusher | Үйл ажиллагааны ашиг тус: Improved power transmission efficiency reduces energy loss; fewer components lower failure risk. | ROI нөлөө: Industry testing demonstrates an average 812% reduction in energy consumption compared to traditional beltdriven systems.
Patented Screenbox Technology | Техникийн үндэслэл: Highfrequency vibration with optimized throw angle | Үйл ажиллагааны ашиг тус: Aggressive material stratification reduces blinding on fine screens, maintaining grading accuracy over longer periods. | Үйл ажиллагааны ашиг тус: Sustains target production rates with less frequent screen cloth changes or cleaning stops.
Тоос дарах нэгдсэн систем | Техникийн үндэслэл: Strategically placed spray nozzles with solenoid control tied to feeder operation | Үйл ажиллагааны ашиг тус: Actively manages airborne particulates at transfer points without oversaturating material. | ROI нөлөө: Ensures compliance with site environmental regulations (жишээ нь e., SIL2), avoiding fines and work stoppages.
4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | CE Marked Crushing & Скрининг шийдэл (Ердийн) | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг) | 8892% per quarter| >95% per quarter| +4% нь +7% |
| Cost per Tonne (Ажиллаж байна)| Based on fuel/power & хэсгүүд| Optimized drive trains & wear part life reduce variable cost| -ийн бууралт 1015% |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (Чухал бүрэлдэхүүн хэсгүүд)| Varies by component; жишээ нь e., 1,200 hrs for certain bearings| Enhanced sealing & lubrication extend service intervals| -ийн өсөлт 2030% |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал (% within spec)| +/ 8% tolerance common on basic plants| Advanced screening & control maintains +/ 4% хүлцэл| сайжруулах 50% |
| Захиалга & Тохируулах цаг (Зөөврийн үйлдвэр)| 812 hours for mechanical setup & шалгалт тохируулга| Гидравлик нугалах & prerigged systems streamline process| -ийн бууралт 3550% |
5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД
Specifications vary by model type (жишээ нь e., Jaw Crusher vs. Конус Кретер) within a CE Marked range. The following represents a composite for a midsized tracked mobile impact crushing and screening plant:
Хүчин чадал/Үнэлгээ: Шалтгаална, хамаарна 350 цагт тонн (Цагдаа), depending on feed material density and hardness.
Анхдагч crusher: Хэвтээ босоо амны нөлөөлөл (HSI), rotor diameter from ~1000mm to ~1300mm.
Тэжээх: Typically 1020mm x 770mm.
Эрчим хүчний шаардлага: Main crusher driven by Tier 4 Эв нь / V шаттай нийцсэн дизель хөдөлгүүр (~350 kW) or electric motor option.
Дэлгэцийн хэсэг: Twodeck heavyduty vibratory screen; top deck approx. 4200мм х 1500 мм.
Материалын үзүүлэлтүүд: Wear parts constructed from highgrade martensitic steel; chassis from hightensile steel.
Физик хэмжээсүүд (Тээвэр): Ойролцоох. Уртын хэмжээ:16м, Өргөн:3м, Өндөрлөг:3.5м (folded).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +40°С хүртэлх орчны температурт зориулагдсан; dust protection to IP55 standard.
6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА
Хотын Ц&D Дахин боловсруулах үйлдвэр | Сорилт: Processing mixed construction demolition waste with high rebar content in a noiseand dustsensitive location required high reliability and strict compliance.| Хариу: Implementation of a CE Marked hybridpowered mobile jaw crusher with an integrated magnetic separator and advanced noisedampening enclosures.| Үр дүн: -ийн тогтвортой үйлдвэрлэлд хүрсэн 120 TPH of clean aggregate; passed all environmental site audits without issue; reduced fuel costs by 60% using grid power during fixedsite operation.
Боржингийн карьерын өргөтгөл | Сорилт: Existing static plant could not access new faces without major conveyor infrastructure investment; product range needed expansion.| Solution Deployment of two CE Marked tracked cone crushers with secondary screens in closedcircuit configuration for flexible positioning.| Results Created mobile satellite crushing points; increased overall site yield by 22%; enabled production of three new certified aggregate products from the same feed stock.
7 АРИЛЖААНЫ ХЭРЭГЛЭЭ
CE Marked crushing equipment pricing typically falls into three tiers based on capacity technology:
1.Entry/Contractor Tier: Compact mobile units (<200 Цагдаа). Focus on core reliability
2.Production/Quarry Tier: Highcapacity trackmounted or modular static plants(200600 Цагдаа). Feature advanced automation
3.HighVolume/Mining Tier: Large stationary/semistationary complexes (>600 Цагдаа). Fully customised circuits
Optional features include hybrid drive systems advanced telematics remote diagnostics automated greasing systems extended wear part packages
Service packages range from basic planned maintenance schedules comprehensive fullservice agreements including parts labour scheduled inspections Financing options commonly include capital purchase finance lease operating lease rental contracts tailored cash flow requirements
8 Түгээмэл асуултууд
Q What does CE Marking specifically guarantee about this equipment?
A It certifies the machinery meets all applicable EU health safety environmental directives essential requirements design construction conformity assessed notified body provides documentation Declaration Conformity instructions
Q Can we integrate new CE Marked screening unit into our existing nonCE crushing circuit?
A Yes provided interface points guarding electrical safety measures upgraded meet same standards entire circuit operate legally must assessed competent person
Q How does this equipment impact our ongoing operational staffing training?
A Modern units designed intuitive control interfaces reduce operator burden specific training provided commissioning ensure team understands new diagnostic maintenance features
Q What typical warranty period what covered?
A Standard warranty periods range months major structural components months moving parts wear items excluded labour travel may included certain service packages
Q Are financing options available that include future technology upgrades?
A Some operating lease structures allow refresh technology end term discuss structuring agreement builtin upgrade paths changing needs
Q How lead time delivery commissioning differ standard equipment?
A Lead times may slightly longer due mandatory conformity assessment stages however reduces risk project delays regulatory inspections delivery includes commissioning safety documentation package
Q What key documentation should expect receive purchase?
A You receive Declaration Conformity(Док) detailed user manual original language English instructions safe use maintenance technical file available authorities upon request