1. PAINPOINT DRIVE NOLEING

Та их хэмжээний нийт үйл ажиллагааг удирдаж, ашигт ажиллагааг алдагдуулдаг байнгын саад бэрхшээлтэй тулгарч байна уу?? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, аг 250300 tph stone crushing plant is a critical production asset, Гэсэн хэдий ч үйл ажиллагааны нийтлэг бэрхшээлүүд нь түүний хөрөнгө оруулалтын өгөөжийг ихээхэн бууруулдаг. These include unpredictable downtime from component failures under continuous heavy load, inconsistent final product gradation leading to premium product loss, and escalating maintenance costs from abrasive wear. Цааш нь, inefficient power utilization and inflexible configurations that cannot adapt to varying feed materials or product specifications create recurring inefficiencies. How do you ensure your crushing circuit delivers its rated 300 tonperhour capacity consistently, maintains precise product specs with minimal waste, and operates with predictable maintenance costs? The specification of the plant itself is the foundational answer.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This specification outlines a complete, суурин CE Marked 250300tph Stone Crushing Plant, designed for highvolume production of aggregates for construction, замын Засгийн, болон төмөр замын тогтворжуулагч. The plant is engineered as a threestage crushing and screening circuit for processing mediumhard to hard stone such as granite, сагссах, эсвэл шохойн чулуу.

The operational workflow follows a logical, efficient path:
1. Анхдагч бутлах: Том тэжээлийн материал (≤750 мм) is reduced by a robust primary jaw crusher.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: The output is conveyed to a cone crusher for further size reduction, ensuring optimal particle shape.
3. Дэлгэц авах & Хувьцаа: Material is classified via multideck vibrating screens; oversize дахин эргэлтэнд байна, while correctly sized fractions are conveyed to designated stockpiles.

Application scope includes largescale quarry operations, major infrastructure project support sites, болон зориулалтын дүүргэгч нийлүүлэлтийн талбайнууд. A key limitation is that this plant configuration is designed as a stationary installation; for frequent relocation, a modular or mobile variant would be more appropriate.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын анхдагч станц | Техникийн үндэслэл: Reinforced frame & том холхивч | Үйл ажиллагааны ашиг тус: Handles peak loads from direct dump truck feeding without stress fracturing | ROI нөлөө: Eliminates structural failure downtime, extends service life by estimated 30%

Ухаалаг бутлах камерын дизайн | Техникийн үндэслэл: Laminated crushing principle in cone crusher | Үйл ажиллагааны ашиг тус: Produces more cubical end product with reduced flakiness index | ROI нөлөө: Higher percentage of premiumspec material (жишээ нь e., for asphalt) increases sales revenue

Төвлөрсөн тослох & PLC хяналтын систем | Техникийн үндэслэл: Automated lubrication cycles and process monitoring | Үйл ажиллагааны ашиг тус: Ensures critical bearings receive proper lubrication without operator intervention; allows realtime adjustment of crusher parameters | ROI нөлөө: Холхивчийн эвдрэлээс урьдчилан сэргийлнэ (a leading cause of 24hr+ downtime) and optimizes power draw

HighEfficiency Vibrating Screens with QuickDeck Change | Техникийн үндэслэл: Rubber spring isolation and sidetensioned screen decks | Үйл ажиллагааны ашиг тус: Reduced vibration transfer to structure; deck panels can be replaced in under 4 цаг vs. industry standard 8+ | ROI нөлөө: Lower structural maintenance and up to 50% less screen change downtime per event

Тоос дарах нэгдсэн систем | Техникийн үндэслэл: Nozzle arrays at transfer points tied to belt operation | Үйл ажиллагааны ашиг тус: Actively controls respirable dust, ensuring compliance with site health and environmental regulations | ROI нөлөө: Avoids work stoppages from regulatory noncompliance and reduces wear on machinery from dust ingress

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | 250300 tph үйлдвэрүүдийн үйлдвэрлэлийн стандарт | This CE Marked 250300tph Plant Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг)| 8892% | 9496% | +5% (reducing annual downtime by ~350 hours) |
| Нэг тонн эрчим хүчний хэрэглээ| 1.85 2.0 кВт.ц/т | 1.65 1.75 кВт.ц/т | 10% (direct energy cost savings) |
| Part Life өмс (Mn18/22)| ~120,000 tons in primary stage| ~150,000 tons in primary stage| +25% (lower cost per ton crushed) |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал| ±8% deviation on key sizes| ±4% deviation on key sizes| +50% tighter control (less reprocessing) |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| ~450 ажлын цаг| ~650 operating hours| +44% (higher operational predictability) |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадал: Rated 250 метр тонн/цаг (цагдаа); capable of peak output up to 300 tph depending on feed material hardness and size.
Уургийн хэмжээ: Maximum lump size ≤750mm.
Final Product Range: Capable of producing 05mm sand substitutes up to 40mm coarse aggregate.
Эрчим хүчний шаардлага: Ойролцоогоор нийт суурилуулсан эрчим хүч 550600 kw. Requires stable industrial power supply at 400V/50Hz or tailored to regional standards.
Материалын үзүүлэлтүүд: Primary crusher jaws in Mn18Cr2; cone mantles/concaves in Mn22Cr2; screen decks in hightensile steel wire or polyurethane; хамгийн багадаа EP400/3-аар үнэлэгдсэн туузан дамжуулагч.
Физик хэмжээсүүд (Ойролцоогоор.): Entire plant footprint ~80m (Дээд) х 45м (Үнэр). Overall height of tallest point (feed hopper) ~12м.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 20°C to +45°C with appropriate lubricants. Dust suppression system effective up to wind speeds of 8m/s.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Том боржингийн карьерын өргөтгөл | Сорилт: Existing aging plant produced only 180tph with frequent breakdowns and poor shape yield (280tph for new highway contract with strict shape specifications.| Хариу: Installation of this CE Marked threestage plant with focus on intelligent cone crusher chamber design and highefficiency screens.| Үр дүн: Plant achieved sustained output of 290tph. Cubical product yield increased to over 85%, directly meeting premium spec requirements without secondary processing.Downtime reduced by 60% in first year.

Major Infrastructure Project Support Hub | Сорилт: Temporary batching plant site required highvolume aggregate production from sourced rock but had limited space for multiple plants and needed rapid setup.| Хариу: Deployment of this plant in a modularized format based on the same core specifications.Preassembled sections reduced onsite commissioning time.| Үр дүн:The plant was operational within 25 days of delivery.Met the project's peak daily demand of 6，500 tons consistently.Spaceefficient design allowed colocation with asphalt batching facility.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing is structured across three tiers:
1。Үндсэн тохиргоо：Includes primary jaw，хоёрдогч конус crusher，basic screens，ба дамжуулагч。
2。Сайжруулсан тохиргоо：Adds tertiary crushing stage for finer products，automated grease systems，and upgraded dust control。
3。Түлхүүр гардуулах багц：Includes full civil works design，босгох，ашиглалтанд оруулах，болон операторын сургалт。

Optional features include metal detectors，automated belt weighing systems，алсаас хянах телематик багцууд,and winterization kits。

Үйлчилгээний багцуудыг тусад нь авах боломжтой：
• Platinum：Comprehensive annual coverage including wear parts。
• Gold：Scheduled maintenance and technical support。
• Silver：Breakdown support only。

Financing options through partner institutions can include leasing structures or equipment loans typically over 3660 сарын нөхцөл。

8.Түгээмэл асуултууд

Q：Is this stone crushing plant compatible with our existing screening equipment or conveyors？
Аг：Integration is possible but requires detailed engineering review.We provide interface specifications for electrical control compatibility and mechanical connection points to assess feasibility。

Q：What is the expected operational impact during the commissioning phase？
Аг：With our supervised commissioning package，full operational capacity is typically reached within 710 working days postmechanical completion。We conduct performance tests alongside your team。

Q：How does the CE marking affect operations outside the EU？
Аг：CE marking signifies conformity with stringent EU health,аюулгүй байдал,хүрээлэн буй орчны стандарт。It provides independent verification of build quality and safety design which reduces operational risk globally。Local certifications can be addressed separately。

Q：What are the commercial terms for spare parts supply？
Аг：We offer guaranteed 48hour dispatch on critical spare parts from regional hubs under all service packages。Pricing for common wear parts is fixed annually based on your forecasted consumption。

Q：What workforce training is provided？
Аг：The standard offering includes comprehensive training for 5 personnel covering safe operation,байнгын засвар үйлчилгээ,болон үндсэн алдааг олж засварлах。Advanced diagnostic training modules are optional。

Q：Can the plant configuration be adjusted later if our product requirements change？
A Yes.The modular design allows for future addition of a tertiary crusher or different screen decks。The PLC control system can be reprogrammed accordingly。We recommend discussing potential future needs during initial specification