1. PAINPOINT DRIVE NOLEING

Managing a brick production facility presents persistent challenges that directly erode margins and operational stability. Are you contending with inconsistent brick density and strength due to variable raw material feed? Is unscheduled downtime for mold changes or component wear disrupting your production schedule and delivery commitments? Perhaps manual handling and stacking are creating bottlenecks, limiting output while increasing labor costs and safety risks. Цааш нь, the high energy consumption of older compaction and curing systems can make operational costs unpredictable. These issues translate into tangible losses: production shortfalls, хаягдал түүхий эд, elevated maintenance expenses, and an inability to scale profitably. Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: хэрхэн тогтвортой байдалд хүрэх вэ, highvolume output with lower perunit costs and greater operational reliability? The answer lies in modernizing the core of your production line.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product line encompasses fully automated brick making machines factories, specifically designed for highvolume commercial block yards and construction material plants. These are stationary, heavyduty production systems that transform raw aggregates (дэгдэмхий үнс, элс, буталсан чулуу) into precisely formed bricks, блокууд, and pavers.

Үйл ажиллагааны ажлын урсгал:
1. Автомат багцлах & Холих: Premeasured raw materials and cement are conveyed to a pan mixer, ensuring a homogeneous, optimally humidified mix.
2. Өндөр даралтын нягтаршил: The mix is fed into a rigid mold cavity where a hydraulic press applies sustained tonnage (жишээ нь e., 150400+ луу), achieving superior density and immediate demolding strength.
3. Automatic Palletizing & Transfer: Ejected products are automatically stacked onto curing pallets by a robotic stacker and transferred via chain conveyor to the curing area.
4. Curing System Integration: Pallets are systematically moved through a controlled curing chamber (rack or chamber system) to achieve specified compressive strength.
5. Final Handling: Cured blocks are destacked, palletized for shipment, or fed into a packaging system.

Хэрэглээний хамрах хүрээ: Ideal for producing standard clay/concrete bricks, solid/hollow blocks, хоорондоо холбогдсон хучилтууд, and curb stones at scales from 10,000 нь 100,000+ units per 8hour shift.
Хувьсгал: Not suitable for onsite, хөдөлгөөнт барилгын төслүүд эсвэл гар аргаар, lowvolume production. Requires a prepared foundation, consistent raw material supply (ангис хуудас & чийг), and threephase industrial power.

3. ҮНДСЭН ОНЦЛОГ

Чичир & Hydraulic Press System | Техникийн үндэслэл: Combined highfrequency vibration with downward hydraulic pressure | Үйл ажиллагааны ашиг тус: Eliminates voids for uniform density across the entire brick; allows use of leaner concrete mixes without compromising strength | ROI нөлөө: Reduces cement content by up to 10% while improving product quality consistency.

PLCBased Control Center | Техникийн үндэслэл: Мэдрэгч дэлгэцтэй HMI программчлагдах логик хянагч | Үйл ажиллагааны ашиг тус: Centralized control over cycle time, pressure profiles, and mix ratios; stores recipes for different products; provides fault diagnostics | ROI нөлөө: Cuts mold changeover time by 60% and reduces operator training burden.

Солигддог хэвний систем | Техникийн үндэслэл: Hardened steel molds with quickrelease mechanisms | Үйл ажиллагааны ашиг тус: Enables rapid switching between product types (жишээ нь e., from solid blocks to pavers) нэг ээлжинд | ROI нөлөө: Maximizes plant flexibility and asset utilization to meet diverse market demands.

Хүнд даацын бүтцийн хүрээ | Техникийн үндэслэл: Reinforced steel plate construction with vibrationdampening mounts | Үйл ажиллагааны ашиг тус: Maintains precise alignment under constant cyclic loading; drastically reduces stress fractures and foundation issues | ROI нөлөө: Extends machine service life by years and minimizes structural maintenance.

Тавиурын эргэлтийн автоматжуулсан систем | Техникийн үндэслэл: Synchronized chain conveyors with roller decks and transfer cars | Үйл ажиллагааны ашиг тус: Creates a continuous flow from molding to curing without manual intervention; optimizes floor space use | ROI нөлөө: Reduces labor requirements for material handling by approximately 23 FTEs per line.

EnergyOptimized Гидравлик | Техникийн үндэслэл: Variable displacement piston pumps with accumulator banks | Үйл ажиллагааны ашиг тус: Hydraulic system delivers peak power only during compression phase, idling at low power during other cycle stages | ROI нөлөө: Талбайн өгөгдөл нь a 2535% reduction in energy consumption compared to constantvolume systems.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Our Brick Making Machines Factories Solution | Давуу тал (% сайжруулалт) |
|||||
| Cycle Time per Block | 1822 секунд | 1416 секунд | Шалтгаална, хамаарна 25% илүү хурдан |
| Mix Cement Content Required | Standard recipe | Optimized recipe enabled by superior compaction | 812% бууруулах |
| Мөөгөнцөр солих хугацаа | 4560 хоёр хоног | 2,000 цаг |>66% нэмэгдүүлэх |
| Overall Equipment Efficiency (OEE) | Ихэвчлэн 7075% | Тууштай >82% |>10% цэгийн өсөлт |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Үйлдвэрлэлийн хүчин чадал: -аас тохируулах боломжтой 1,800 дээр нь 4,500 bricks/hour (стандарт хөндий блоктой тэнцэх).
Эрчим хүчний шаардлага: Main drive powered by a 3075 кВт цахилгаан мотор; full plant including conveyors typically requires a dedicated industrial threephase supply.
Материалын үзүүлэлтүүд: Designed for aggregates up to ≤10mm; compatible with cementitious binders including OPC/PPC/RHAbased cements.
Физик хэмжээсүүд (Typical Press Station): L6m x W3m x H3m (foundation footprint required).
Үйл ажиллагааны хүрээ: +5°С-аас +45°С хүртэлх орчны температурт зориулагдсан; hydraulic oil temperature maintained via integrated cooling/heating system.
Удирдлагын систем: IP65rated industrial PLC with diagnostic panel.
Дуу чимээний түвшин: <85 дүүдэр(Аг) at operator position during standard operation.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Хотын барилгын материал нийлүүлэгч

Сорилт: A regional supplier faced volatile demand swings between standard bricks and landscaping pavers. Their old singleproduct line caused missed opportunities and inventory imbalances.
Хариу: Implementation of an automated brick making machine factory featuring our quickchange mold system.
Үр дүн: Reduced product changeover from over an hour to under fifteen minutes allowed economical smallbatch production runs. This flexibility increased annual plant utilization by over thirty percent while capturing new market segments.

Fly Ash Brick Plant Expansion

Challenge A governmentmandated increase in fly ash utilization required higherstrength products from lowcement mixes using variable feedstock quality.
Solution Installation of our vibrationcompaction press system paired with precise automated batching controls.
Results Achieved consistent compressive strength exceeding regulatory minimums by twentytwo percent while reducing cement content by nine percent annually—a direct saving on the highestcost raw material—and stabilizing product quality despite feedstock variations.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our brick making machines factories are offered in three primary tiers:
Standard Line: Highreliability core system for producing popular block types (~1/3rd of catalog items). Ideal for operations focused on volume in established products.
Flex Line: Includes advanced features like the quickchange mold system expanded automation options enabling production of over twothirds of common brick/paver profiles suitable for dynamic markets
Custom Engineered Line: Tailored solutions for unique materials special shapes or fully integrated plants with robotic handling

Optional features include color dosing systems automated palletizers water recycling systems

Service packages range from basic commissioning spare parts kits through comprehensive annual maintenance contracts including remote monitoring

Financing options include traditional equipment leasing milestonebased project financing

8.Түгээмэл асуултууд

What level of site preparation is required?
A reinforced concrete foundation is mandatory specifications will be provided based on your soil report We also require provision utilities

How does this equipment handle variations in raw material moisture content?
The PLCcontrolled batching system can adjust water addition within set parameters For significant feedstock variation we recommend adding our optional moisture probe feedback system

Захиалгыг ашиглалтад оруулснаас хойшхи ердийн хугацаа хэд вэ?
For standard configurations lead time is typically months Custom lines require detailed engineering extending timeline accordingly

Операторуудад засвар үйлчилгээний ажилтнууд ямар сургалт явуулдаг?
We provide comprehensive onsite training during commissioning covering operation routine maintenance troubleshooting procedures Documentation includes detailed manuals parts lists

Are your machines compatible existing pallets curing systems?
Yes Our systems can be engineered integrate most standardsized steel or plastic pallets existing rack chamber curing systems Integration requirements assessed during planning phase