1. PAINPOINT DRIVE NOLEING

Are inconsistent brick quality and high production costs eroding your plant’s profitability? Commercial brick manufacturing faces persistent challenges that directly impact the bottom line. Manual material handling and inconsistent mixing lead to waste rates of 812%, while unplanned downtime from equipment wear can halt production for days, цагт хэдэн мянган орлого алддаг. Are you struggling with laborintensive processes that limit output scalability, or facing energy costs that consume over 30% таны үйл ажиллагааны төсвийн? The core challenge is finding a reliable, automated brick making machine that delivers uniform product quality at a predictable, lower cost per unit. This content addresses how modern brick making machines factories are engineered to resolve these exact operational and financial pressures.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This document details our line of fully automatic stationary brick making machines, engineered for highvolume commercial production. These systems integrate raw material processing, precision mixing, highpressure compaction, and automated handling into a continuous workflow.

Үйл ажиллагааны ажлын урсгал:
1. Автомат хооллолт & Багцлах: Preprocessed raw materials (лаг, дэгдэмхий үнс, цемент) are conveyed and batched by weight for consistent mix ratios.
2. Intensive Mixing & Нөхцөл байдал: A doubleshaft mixer ensures homogeneous moisture distribution and material plasticity.
3. Өндөр даралтын нягтаршил: A hydraulic or mechanical press applies programmable tonnage to form bricks with precise density and dimensional stability.
4. Автомат тавиур хийх & Дугуйн: Finished bricks are ejected, stacked on pallets, and transferred to the curing area via conveyor systems.

Хэрэглээний хамрах хүрээ: Ideal for largescale production of solid, хөндий, хучилттай, and interlocking bricks using clay, дэгдэмхий үнс, or concrete mixes.
Хувьсгал: Not designed for artisanal or very lowvolume batch production. Requires stable electrical supply and prepared raw material of specified granulometry.

3. ҮНДСЭН ОНЦЛОГ

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Мэдрэгч дэлгэцтэй HMI бүхий үйлдвэрлэлийн програмчлагдсан логик хянагч | Үйл ажиллагааны ашиг тус: Your operators can monitor all parameters—pressure, мөчлөгийн хугацаа, moisture—from one station and switch product profiles instantly | ROI нөлөө: Тохируулах хугацааг хүртэл бууруулна 70% and minimizes human errorrelated waste

Isostatic Compression Technology | Техникийн үндэслэл: Hydraulic pressure applied uniformly from multiple axes during the compaction cycle | Үйл ажиллагааны ашиг тус: Produces bricks with consistent density throughout their structure, eliminating weak points | ROI нөлөө: Improves product strength by an average of 25%, reducing breakage in handling and transport

Hardened Alloy Wear Parts | Техникийн үндэслэл: Mould liners, augers, and mixer blades fabricated from chromium carbide overlay or similar hardfacing materials | Үйл ажиллагааны ашиг тус: Critical components withstand abrasive materials far longer than standard steel | ROI нөлөө: Үйлчилгээний интервалыг уртасгана 300%, lowering spare parts costs and associated downtime

Хувьсах давтамжийн хөтөч (VFD) Нэгтгэх | Техникийн үндэслэл: VFDs on main motors for the mixer, compressor, ба дамжуулагч | Үйл ажиллагааны ашиг тус: Allows soft starting and precise speed control matched to material flow requirements | ROI нөлөө: Эрчим хүчний хэрэглээг бууруулна 1822% тогтмол хурдтай хөтчүүдтэй харьцуулахад

QuickChange Mould System | Техникийн үндэслэл: Standardized mould clamping design with guided alignment pins | Үйл ажиллагааны ашиг тус: Your crew can change brick size or profile in under 30 тусгай хэрэгсэлгүйгээр хэдэн минут | ROI нөлөө: Increases plant flexibility for multiproduct orders, хөрөнгийн ашиглалтыг дээд зэргээр нэмэгдүүлэх

Integrated Moisture Control Loop | Техникийн үндэслэл: Realtime moisture sensor feedback linked to water injection valves in the mixer | Үйл ажиллагааны ашиг тус: Maintains mix plasticity within a ±0.5% tolerance band automatically | ROI нөлөө: Ensures batchtobatch consistency, reducing curing defects and rejects by approximately 15%

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Манай тоосго хийх машины шийдэл | Давуу тал (% сайжруулалт) |
|||||
| Cycle Time per Standard Brick | 2225 секунд | 1820 секунд | ~20% faster |
| Mix Homogeneity (Нягтын хэлбэлзэл) | ±5% | ±2% | 60% илүү тууштай |
| Эрчим хүчний хэрэглээ (kWh per 1000 Тоохий) | 4550 кВт.ц | 3638 кВт.ц | Шалтгаална, хамаарна 24% доогуур |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF) | ~400 ажлын цаг |>1200 ажиллах цаг |>200% нэмэгдүүлэх |
| Хөдөлмөрийн шаардлага (Operators per line) | 34 | 12 | ~50% буурна |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Үйлдвэрлэлийн хүчин чадал: -аас тохируулах боломжтой 12,000 нь 36,000 8 цагийн ээлжинд стандарт тоосго.
Эрчим хүчний шаардлага: Main press motor from 45 кВт 110 kw; total connected load between 90 кВт ба 220 кВт нь тохиргооноос хамаарна (3үе шат, 380V/50Hz буюу заасан).
Материалын үзүүлэлтүүд: Accepts raw material with particle size ≤5mm; moisture content range of 8%15%.
Физик хэмжээсүүд: Production line footprint from 12m(Дээд) х 4м(Үнэр) x 3.5m(Х) to 25m(Дээд) х 6м(Үнэр) х 4м(Х).
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур: +5°C-аас +40 °C хүртэл; хүртэл харьцангуй чийгшил 80%; requires dustcontrolled environment.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Нисдэг үнсэн тоосгоны үйлдвэрийн өргөтгөл

Сорилт: A regional plant using semiautomatic presses faced high labor costs (12 persons/line), inconsistent strength ratings (712 Н/мм²), and inability to meet a new large contract's volume demands.
Хариу: Installation of two fully automatic brick making machines with central PLC control and isostatic compression.
Үр дүн: Output increased by 140% with only a 4person crew per line. Average brick compressive strength stabilized at >14 Н/мм². The project achieved payback in under 22 months through labor savings and reduced rejection fees.

Шавар тоосго үйлдвэрлэгчийн шинэчлэл

Сорилт: An established clay brick factory struggled with excessive mould wear (replacement every 6 долоо хоног), high energy costs from outdated motors,and seasonal variability in product quality.
Хариу:: Retrofitting a new brick making machine featuring hardened alloy wear parts,Бүх гол хөтчүүд дээрх VFD,and the integrated moisture control loop.
Үр дүн:: Mould life extended to over 24 weeks.Energy consumption per brick fell by 21%. The moisture control system nullified seasonal variation,cutting firing kiln rejects by an estimated 11%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал: Entrylevel semiautomatic lines start at approximately $85,. Fully automatic standardcapacity lines (15,/shift)range from $150,to $220,. Highcapacity custom systems (30,/shift+)are priced on project scope.
Нэмэлт шинж чанарууд: Robotic palletizing arms,automated raw material silo systems,advanced data logging/OEE tracking software,special wear packages for highly abrasive soils.
Үйлчилгээний багцууд: Tiered annual maintenance contracts include priority parts dispatch,scheduled technician visits,and remote diagnostics support.Extended warranties upto five years are available for critical subsystems.
Санхүүжилтийн сонголтууд:: We partner with industrial equipment financiersto offer leasetoown agreements,operational leaseswith buyout options,and term loans tailoredto typicalbrick plant cash flow cycles.

8.Түгээмэл асуултууд

1.Q:What levelof site preparationis requiredfor yourbrick making machines?
Аг:A level reinforced concrete foundationis mandatory.Detailed foundation drawingsand load specifications are providedfor your civil contractor.Adequate raw material storageand handling space adjacentto the lineis also required.

2.Q::Can this machine produce different brick sizesand profiles?
Аг::Yeswithin its designed range.The quickchange mould system allowsfor rapid format switching.Maximum mould dimensionsand fill depth are specifiedper modelto ensure proper compaction force.

3.Q::How does this equipment impact our overall labor costs?
Аг::Field data showsa reductionin direct operating laborby approximately50%dueto automationof batchingpressingand palletizing.Labor is reallocatedto supervisionquality controland maintenance tasks.

4.Q::Whatis the expected payback periodon this capital investment?
Аг::For operations producingovermillion bricks annuallypayback periods typically rangefrom18to30 months.This is derivedfrom combined savingsin laborenergywaste reductionand increased output capacity.

5.Q::Are your machines compatiblewith our existing mixersor conveyors?
Аг::Integrationis often possible.Our engineering team will review your current layoutand equipment specificationsto design appropriate interface pointsfor material transferand control synchronization.

6.Q:Whatis your supply lead timeand installation support?
Аг::Standard model lead times are14weeks upon order confirmation.Our package includes supervised installationby our techniciansmachine commissioningand comprehensive operator trainingon site.

7.Q:What commercial termsdo you offer?
Аг::Standard terms involveadown paymentupon contract signingprogress payments tiedto major manufacturing milestonesand a balance duepriorto shipment.Flexible terms can be discussedbased on order valueand customer history