Bespoke Coke Vibration Screen Fabricator

Товч тодорхойлолт:

1. PAINPOINT DRIVE OPENING Таны кокстой харьцах үйл ажиллагаа нь бүтээгдэхүүний чанарт нийцэхгүй байгаагаас шалтгаалж байна уу?, хэт их торгууль бий болгох, and unplanned maintenance halts? Кокс шигших ажлыг хянадаг үйлдвэрийн менежерүүдэд зориулав, common challenges directly impact profitability and throughput: Бүтээгдэхүүний бохирдол & Rejections: Inefficient separation allows undersize fines to contaminate blast furnace feedstock or anodegrade product, leading to customer penalties…

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1. PAINPOINT DRIVE NOLEING

Танай кокстой харьцах үйл ажиллагаа нь бүтээгдэхүүний чанарт нийцэхгүй байна уу?, хэт их торгууль бий болгох, and unplanned maintenance halts? Кокс шигших ажлыг хянадаг үйлдвэрийн менежерүүдэд зориулав, common challenges directly impact profitability and throughput:
Бүтээгдэхүүний бохирдол & Rejections: Inefficient separation allows undersize fines to contaminate blast furnace feedstock or anodegrade product, leading to customer penalties and degraded metallurgical performance.
Premature Screen Deck Failure: The extreme abrasiveness of hot or cold coke accelerates wear on screen panels and support structures, байнга үүсгэдэг, costly replacements and production stoppages.
Нүд сохлох & Тээвэрлэлт: Sticky coke particles and moisture can blind screen apertures, харин хангалтгүй чичиргээ нь материалын шилжилтэд хүргэдэг, drastically reducing effective screening capacity and classification accuracy.
Бүтцийн ядаргаа & Чичиргээ дамжуулах: Poorly engineered vibratory motion transmits damaging harmonics to the base frame and surrounding infrastructure, risking longterm structural integrity. Bespoke Coke Vibration Screen Fabricator

Are you seeking a screening solution engineered not just to move material, but to precisely classify it while withstanding the punishing environment of coke handling? The right bespoke vibration screen is a capital investment in predictable grading and operational continuity.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A Bespoke Coke Vibration Screen is a heavyduty industrial screening machine specifically designed for the sizing, арьс хусах, or dedusting of metallurgical coke (cold or hot) болон нефтийн кокс. Engineered from the ground up for this application, it replaces generic screens that fail under abrasive loads.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke is introduced via a regulated feed chute onto the screen’s inlet section, distributing load across the full deck width.
2. Өндөр эрчимтэй давхаргажилт: A precisely tuned vibratory mechanism (typically dual eccentric shaft or bruteforce design) imparts a linear or elliptical motion, aggressively stratifying material. Fines are forced downward to contact the deck.
3. Нарийвчилсан тусгаарлалт: Stratified particles pass through accurately sized screen panel apertures (төмөр тор, полиуретан, эсвэл цоолсон хавтан), separating into defined size fractions (жишээ нь e., +50мм, 50mm+25mm, 25мм).
4. Үр дүнтэй гадагшлуулах: Sized fractions discharge via dedicated chutes into separate collection conveyors or bins for downstream processing.

Хэрэглээний хамрах хүрээ: Primary and secondary screening of metallurgical coke (blast furnace foundry), anodegrade petroleum coke, calcined coke. Suitable for sinter feed preparation and coke breeze recovery.
Хувьсгал: Not designed for wet screening processes or as a replacement for crushers. Maximum feed temperature and particle size are defined by specific material specifications.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Boltin panel subframes with tensioning rails | Үйл ажиллагааны ашиг тус: Enables rapid changeover of worn screen media (<4 цаг vs. 12+), minimizing downtime for maintenance crews. | ROI нөлөө: Reduces labor costs per changeout by ~60% and increases annual available production time.

Hot Coke Design Package | Техникийн үндэслэл: Internal aircooled bearing housings & heatresistant seals | Үйл ажиллагааны ашиг тус: Allows continuous operation with coke feed up to 250°C without bearing lubrication failure or seal degradation. | ROI нөлөө: Eliminates costly cooling periods before screening, increasing line throughput by maintaining process flow.

Хараагүй болгох & Wear Systems | Техникийн үндэслэл: Integrated ball tray decks or tensioned wire mesh with polyurethane cleaners | Үйл ажиллагааны ашиг тус: Continuous microimpact dislodges sticky particles; wearresistant liners on decks/sideplates extend service life in highabrasion zones. | ROI нөлөө: Maintains nearoriginal capacity over longer campaigns; reduces consumable parts expenditure by 3040% жил бүр.

Dynamically Tuned Vibratory Frame | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) стрессийн оновчтой хуваарилалт & isolation spring system | Үйл ажиллагааны ашиг тус: Contains vibratory forces within the screen body; minimizes harmful transmission to supporting structures (<90% isolation efficiency). | ROI нөлөө: Protects civil foundation investments and eliminates ancillary structural repairs.

DustEncapsulated Design | Техникийн үндэслэл: Gasketed covers & dusttight discharge spouts with inspection ports | Үйл ажиллагааны ашиг тус: Contains coke dust at transfer points, improving site air quality and reducing housekeeping labor. | ROI нөлөө: Lowers environmental compliance risk and reduces cleanuprelated operational delays.

Condition Monitoring Prep | Техникийн үндэслэл: Preinstalled sensor pads (чичир, хэм) on bearings with external junction box | Үйл ажиллагааны ашиг тус: Facilitates easy integration into predictive maintenance programs for early fault detection. | ROI нөлөө: Холхивчийн эвдрэлээс урьдчилан сэргийлнэ; enables planned shutdowns, avoiding 70+ hours of unplanned downtime per incident.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

Screening Efficiency defined as ratio of correctly sized undersize material recovered vs. total undersize in feed.

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД Bespoke Coke Vibration Screen Fabricator

Хүчин чадлын үнэлгээ: загвараас хамааралтай; стандарт хүрээ 200 MTPH хүртэл 1,200 Бөөн коксын MTPH (80 lbs/ft³).
Жолоодлогын нэгж: Dual eccentric shaft mechanism with greaselubricated spherical roller bearings. Alternative bruteforce designs available for highcapacity scalping.
Эрчим хүчний шаардлага: 15 кВт 55 кВт мотор (400V/50Hz буюу заасан), IP66 rated.
Тавцангийн тохиргоо: Ганц бие, давхар, or tripledeck layouts based on cut points.
Дэлгэцийн медиа сонголтууд: Өндөр нүүрстөрөгчийн ган төмөр тор (hotgalvanized), полиуретан модульчлагдсан хавтан, perforated manganese steel plates.
Бүтцийн хүрээ: Heavyduty carbon steel plate construction with internal ribbing; shotblasted and coated with industrial epoxy paint system.
Физик хэмжээсүүд (Typical DoubleDeck): Length ~7m x Width ~2.5m x Height ~3m (excluding supports).
Үйл ажиллагааны орчин: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; capable of processing material up to 250°C with hot package.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Steel Mill Blast Furnace Feed] Сорилт: A major integrated steelmaker experienced high variability in blast furnace coke size fraction (50mm+25mm), leading to irregular gas flow and increased fuel rate penalties estimated at €500k annually.Хариу: Implementation of a tripledeck bespoke coke vibration screen with precise aperture control ahead of the furnace bins.Үр дүн: Achieved consistent sizing with <3% deviation in target fraction; reduced furnace fuel rate by 2%. Payback period was under 18 months via fuel savings alone.

[Газрын тосны коксыг шохойжуулах үйлдвэр] Сорилт: Anodegrade calciner needed to remove all 8mm fines from final product but faced rapid blinding of standard screens from residual volatiles.Хариу: Installation of a bespoke linear motion screen featuring antiblinding ball trays and directheated deck panels.Үр дүн: Sustained screening efficiency above 94%; eliminated manual deck cleaning shifts; increased saleable product yield by an estimated 4%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Bespoke Coke Vibration Screens are offered in three primary tiers:
1. (Үндсэн давхарга): Standard Duty Screens, engineered core components with selectable media options—ideal for lowertonnage operations processing cooled coke.
2. (Санал болгож буй түвшин): HeavyDuty Performance Screens, includes all core features listed above—the standard solution for most highvolume metallurgical applications requiring reliability.
3. (Дээд зэрэглэлийн түвшин): SevereDuty Engineered Systems, includes full FEA analysis report customised feed/discharge hoods advanced instrumentation packages—specified for greenfield sites maximum operational data capture

Optional features include variable frequency drives process control integration custom skid bases extended warranty packages

Financing options include capital purchase lease agreements operating leases tailored support service packages provide scheduled inspections parts supply

8.Түгээмэл асуултууд

Q1 Is your bespoke vibration screen compatible existing conveyor feed hoppers
Our engineering team will review your existing layout interface drawings We design custom inlet transition sections flanges ensure a proper fit minimal retrofit required during installation

Q2 Суурилуулалтын ашиглалтад оруулах ердийн хугацаа гэж юу вэ?
From arrival site mechanical installation electrical connection dry run commissioning typically requires days supervised our engineer Delivery lead times vary based specification

Q3 How does this equipment impact overall plant noise levels
Properly installed isolated screens operate within dB(Аг) range at meter distance meeting typical industrial environmental standards Acoustic enclosures are available option where required

Q4 What are payment terms delivery
Standard terms progress payment upon order confirmation payment prior shipment balance due upon completion Factory Acceptance Test Major projects may qualify structured milestone payments

Q5 Do you provide wear parts ongoing technical support
We maintain comprehensive inventory critical wear parts offer guaranteed hour dispatch key components Support packages include remote diagnostics annual health checks technician dispatches