1. PAINPOINT DRIVE NOLEING

Танай кокстой харьцах үйл ажиллагаа нь бүтээгдэхүүний чанар муутай тэмцэж байна уу?, хэт их торгууль бий болгох, болон төлөвлөгдөөгүй засвар үйлчилгээний зардал? Inefficient screening directly impacts your bottom line through:

Бүтээгдэхүүнээс татгалзах: Offspec coke with excessive fines leads to customer penalties and revenue loss.
Downstream Damage: Unscreened oversize material causes costly wear and blockages in crushers and conveyors.
Онцгой үйл ажиллагааны зардал: Дэлгэцийн даавуу байнга солигддог, excessive vibration transmission damaging support structures, and high energy consumption per ton screened.
Хүчин чадлын гацаа: Inadequate screening efficiency creates backlogs, үйлдвэрийн нийт нэвтрүүлэх чадварыг хязгаарлах.

Are you seeking a screening solution that delivers precise grading, withstands abrasive coke materials, and operates with minimal lifecycle cost? Хариулт нь инженерчлэгдсэн зорилготой юм Bespoke Coke Vibration Screen.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг Bespoke Coke Vibration Screen is a heavyduty industrial screening machine engineered specifically for the dry separation of metallurgical coke. Unlike generic screens, it is customconfigured to match your specific feedstock granulometry, хүчин чадлын шаардлага, and plant layout.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke is evenly distributed across the full width of the screen’s inlet via an integrated feed box.
2. Нарийвчилсан давхаргажилт: HighGforce шугаман эсвэл эллипс чичиргээ нь материалыг давхаргажуулдаг, forcing nearsize particles to contact the deck surface.
3. Efficient Separation: Sized particles pass through precisely tensioned screen panels; oversize material conveys to discharge.
4. Цэвэр ялгадас: Separated fractions are discharged into distinct chutes for downstream processing.

Хэрэглээний хамрах хүрээ: Анхан шатны хэмжээ (арьс хусах) металлургийн коксын эцсийн зэрэглэл (Домен зуухны кокс, самар кокк). Suitable for replacement of undersized or failing screens in existing circuits.

Хувьсгал: Not designed for wet screening or sticky materials. Performance is contingent on correct feed rate and moisture content as per design parameters.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Independently tensioned polyurethane or steel wire panel sections | Үйл ажиллагааны ашиг тус: Доод талд нь самбарыг тусад нь сольж болно 30 зэргэлдээх тавцангуудыг буулгахгүйгээр минут | ROI нөлөө: Засвар үйлчилгээний зогсолтыг хүртэл бууруулна 70% compared to boltedpanel systems.

DualMass Vibrator System | Техникийн үндэслэл: Two counterrotating eccentric masses generating a linear force | Үйл ажиллагааны ашиг тус: Isolates dynamic forces from the support structure; only 510% of vibration is transmitted | ROI нөлөө: Eliminates costly structural reinforcement and reduces fatigue failures on building steelwork.

Хүнд даацын ороомгийн пүршний тусгаарлагч | Техникийн үндэслэл: Highcycle fatiguerated steel coil springs | Үйл ажиллагааны ашиг тус: Consistent vibration amplitude under fluctuating load conditions, ensuring stable screening efficiency | ROI нөлөө: Protects capital investment in the vibrator assembly, extending mechanical life beyond 60,000 цаг.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Wear plates (AR400/500) тэжээлийн цэгүүд болон хажуугийн хананд | Үйл ажиллагааны ашиг тус: Directs abrasive wear to replaceable liners instead of the main screen body | ROI нөлөө: Increases structural longevity by years, avoiding complete screen body replacement.

PLCIntegrated Condition Monitoring | Техникийн үндэслэл: Vibration sensors and temperature probes on bearings | Үйл ажиллагааны ашиг тус: Provides realtime data on vibrator health and alerts for predictive maintenance scheduling | ROI нөлөө: Холхивчийн эвдрэлээс урьдчилан сэргийлнэ, avoiding unscheduled stoppages exceeding $50k in lost production.

Хувьсах давтамжийн хөтөч (VFD) Удирдах | Техникийн үндэслэл: AC motor with variable speed/frequency output | Үйл ажиллагааны ашиг тус: Operators can finetune vibration amplitude and frequency to match realtime feed characteristics | ROI нөлөө: Optimizes efficiency for varying feed grades; can reduce energy consumption by up to 15% during lower throughput periods.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт шийдэл | Захиалгат коксын чичиргээний дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Скрининг үр ашиг (Зэрэглэлийн нарийвчлал) | 8892% on nearsize separation | Тогтвортой 9598% efficiency across design range| +6% нь +10% |
| Дэлгэцийн даавууг өөрчлөх цаг (Бүрэн тавцан) | 812 олон ажилтантай цаг| <4 hours using modular tensioning system| 60% сул зогсолт |
| Structural Vibration Transmission (RMS Velocity)| High transmission requiring dampening pads| 80% бууруулах |
| Холхивчийн үйлчилгээний хугацаа (L10 үнэлгээ) @ Max Load| ~20,000 hours typical life expectancy| >60,000 hours with forced lubrication & орон сууцны дизайн| +200% амьдрах хугацаа|
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Суурь = 100% energy use per ton processed| Optimized mass/force balance reduces draw by ~15%|15% үйл ажиллагааны зардал|

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 200 TPH хэтэрсэн 2,500 Загварын хэмжээ болон тавцангийн тохиргооноос хамаарч TPH.
Эрчим хүчний шаардлага: -аас мотор жолоодох 15 кВт 75 kw; standard supply at 400/690V AC, 50/60 Гц.
Материалын үзүүлэлтүүд: Main frame – carbon steel (S355JR); Contact surfaces – lined with replaceable AR400/500 steel; Screen decks – hightensile steel frame supporting modular panels.
Физик хэмжээсүүд (Үлгэр): Өргөн нь 1.5м-ээс 3.5м хүртэл; Lengths from 4.5m to 8m; Installation height varies by incline angle (1525 градус).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dustproofing standard for IP65 rating on electrical components.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

[Blast Furnace Coke Plant] Сорилт: An aging screen line caused frequent plugging of deck panels with wet fines (<10мм), reducing throughput by an average of 20%. Manual cleaning was hazardous and slow.

[Nut Coke Producer] Сорилт: The existing screen generated excessive secondary breakage (~8% additional fines), degrading product value. Noise levels exceeded local regulations at the source.

[Хариу]: Implementation of a Bespoke Coke Vibration Screen with heated deck panels and highGforce linear stroke. The system prevented moisture adhesion through controlled thermal input.

[Хариу]: Implementation of a Bespoke Coke Vibration Screen featuring rubber bufferisolated side plates and a tuned elliptical motion. This gentler handling reduced particleonparticle impact breakage.

[Үр дүн]: Throughput restored to design capacity of 1,800 TPH sustained. Fines carryover reduced by over half. Deck blinding incidents eliminated entirely.

[Үр дүн]: Fines generation reduced from ~8% down below target level. Noise emissions at operator stations were reduced by over decibels through isolation engineering.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Equipment pricing for a Bespoke Coke Vibration Screen is projectspecific but typically falls into three tiers:

1. Стандарт тохиргооны түвшин ($80к 150 мянган доллар): Үндсэн хүрээ багтана, dualmass vibrator, standard duty liners, coil spring isolation,and basic motor starter.For defined applications with stable feed conditions.
2 .Сайжруулсан гүйцэтгэлийн түвшин ($150к 300 мянган доллар): Includes all Standard features plus modular polyurethane deck system,VFD хяналт,wired condition monitoring sensors,and heavyduty abrasion liners.Recommended for hightonnage,critical sizing applications
3 .Үйлдвэрийг бүрэн нэгтгэх шат ($300к, +): A turnkey package including custom feed/discharge chutes,дуу чимээг намжаах хаалтууд,factoryinstalled PLC with HMI,and advanced predictive maintenance software.Fully integrated into new or upgraded circuits

Optional features include explosionproofing,тоос бүрхэвч,and specialized screen media types.Service packages range from annual inspections(12%)to comprehensive multiyear coverage including parts/labor(18%).Financing options including equipment leasing are available

Түгээмэл асуултууд

What level of customization is possible?
Every unit is engineered based on your specific data including particle size distribution desired cut points available footprint current bottlenecks We adjust dimensions stroke speed deck configuration media type accordingly

How does this equipment integrate into our existing circuit?
Our engineering team conducts a layout review using your drawings We design compatible chute work interfaces ensure proper headroom access Our screens use standard mounting configurations minimizing civil work required

Хүлээгдэж буй ашиглалтын хугацаа гэж юу вэ?
With proper maintenance critical components like the main frame are designed for years The vibrator assembly has an L bearing life exceeding years Field data shows well maintained units operating reliably beyond years

Can you guarantee performance metrics like efficiency capacity?
Yes we provide performance guarantees based on agreed upon test protocols using representative samples These are formalized within our commercial proposal subject terms conditions

What does delivery installation timeline look like?
From order placement typical delivery weeks ex works Installation commissioning supervised our engineers requires additional week depending complexity Site preparation foundation work should completed prior arrival