Захиалгат 250 300tph Чулуу бутлах үйлдвэрийн худалдан авалт
H1: Bespoke 250300tph Stone Crushing Plant: Engineered for Maximum Uptime and Tonnage
1. PainPoint-д суурилсан нээлт
Managing a highvolume aggregate production site presents distinct, үнэтэй сорилтууд. When your target output is 250 нь 300 цаг тутамд тонн, common equipment shortcomings are magnified, таны орлогод шууд нөлөөлдөг. Та тулгарч байна уу:
Төлөвлөөгүй завсарлага: Анхдагч бутлуур эсвэл дамжуулагчийн бүрэлдэхүүн хэсгүүдийн эвдрэл нь таны шугамыг бүхэлд нь зогсоож болно, үйлдвэрлэлийн алдагдал, сул зогсолттой ажиллах хүчинд цагт хэдэн мянган долларын өртөгтэй.
Тогтворгүй зэрэглэл: Fluctuations in feed material or improper crushing chamber dynamics lead to offspec product, increasing waste and causing rejections from strict contract specifications.
Онцгой үйл ажиллагааны зардал: Spiking energy consumption from inefficient drives and frequent, reactive maintenance on wear parts erode profit margins on every ton produced.
Материалын урсгал дахь саад тотгорууд: Анхан шатны хүчин чадал таарахгүй байна, дунд, and tertiary stages creates pileups or starvation, preventing you from consistently reaching your 300tph potential.
Өргөтгөх боломжийн хязгаарлалт: Inflexible plant layouts that cannot adapt to changing feed stock or final product requirements force costly reengineering projects.
Үйлдвэрийн менежерүүдийн гол асуулт бол энэ юм: яаж найдвартай хүрэх вэ, specificationperfect output at 250300tph while controlling operational expenditure? The answer lies in a bespoke crushing plant designed not just for capacity, but for holistic operational efficiency.
2. Бүтээгдэхүүний тойм
Энэхүү шийдэл нь бүрэн шийдэл юм, суурин 250300 цаг тутамд тонн (цагдаа) үндсэн чулуулаг бутлах, шигших үйлдвэр. It is engineered as a processdriven system rather than a collection of individual machines. The operational workflow is optimized for continuous material handling:
1. Нийт хэмжээг бууруулах: Dump feed is received into a robust vibrating grizzly feeder which removes fines and directs oversize to a heavyduty jaw crusher or primary impactor.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Primary crushed material is conveyed to secondary cone crushers for further reduction, with optional tertiary cone or VSI crushers for precise shaping and fine aggregate production.
3. Материалын скрининг & Эрэмбэлэх: Multipledeck vibrating screens accurately separate crushed stone into specified size fractions (жишээ нь e., үндсэн хуучин мэдүүлэг, чипс, элс).
4. Хувьцаа & Дахин эргэлт: Onspec материалыг зориулалтын овоолго руу шилжүүлдэг. Oversize material is automatically recirculated back into the appropriate crushing stage.
Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Боржингийн хувьд хамгийн тохиромжтой, сагссах, шохойн чулуу, and other abrasionresistant aggregates. Suited for largescale infrastructure projects, commercial quarry operations, and highvolume asphalt/concrete plants requiring consistent feed.
Хувьсгал: Not designed for soft, nonabrasive minerals like coal or gypsum without specific configuration changes. Requires stable foundation preparation and adequate space for linear layout (ойролцоох. 80m x 40m footprint). Тэжээлийн хэмжээг анхдагч бутлуурын оролтын үзүүлэлтээр хянах ёстой.
3. Үндсэн шинж чанарууд
Модульчлагдсан үйлдвэрийн дизайн | Техникийн үндэслэл: Урьдчилан боловсруулсан, bolttogether structural modules with standardized interfaces | Үйл ажиллагааны ашиг тус: Сайтыг суулгах хугацааг хүртэл бууруулна 40%, minimizes civil work costs, and allows for future reconfiguration or expansion | ROI нөлөө: Ашиглалтад хурдан орох нь орлого бүрдэлтийг хурдасгадаг; adaptability protects longterm capital investment.
Ухаалаг үйл явцын хяналтын систем | Техникийн үндэслэл: Centralized PLC with SCADA interface providing realtime monitoring of power draw, дамжуулах хурд, болон тасалгааны даралт | Үйл ажиллагааны ашиг тус: Operators can optimize crusher settings onthefly for changing feed conditions; automated alarms prevent catastrophic damage | ROI нөлөө: Maintains optimal product gradation (reducing waste by an estimated 515%) and prevents costly unplanned stoppages.
Хүнд даацын конвейерийн систем | Техникийн үндэслэл: Channel frame construction with impactrated idlers at loading zones and variable frequency drives (Vfds) on head pulleys | Үйл ажиллагааны ашиг тус: Оргил ачааллыг асгарахгүй, туузан дамжлагагүйгээр зохицуулна; VFDs match belt speed to crusher output reducing wear and energy use | ROI нөлөө: Industry data shows VFDcontrolled conveyors can reduce related energy costs by up to 25% while extending belt life.
Advanced Wear Part Metalurgy | Техникийн үндэслэл: Manganese steel castings with proprietary alloys and computermodeled cavity designs for specific rock types | Үйл ажиллагааны ашиг тус: Сэлгээний хоорондох дундаж хугацааг нэмэгдүүлнэ (MTBR) for liners, гаралт, and blow bars under highabrasion conditions | ROI нөлөө: Direct reduction in consumables cost per ton; fewer changeouts increase plant availability.
Нэгдсэн тоос дарах & Сунгах | Техникийн үндэслэл: Strategically placed spray nozzles at transfer points coupled with acoustic enclosures on key machinery | Үйл ажиллагааны ашиг тус: Maintains regulatory compliance for particulate emissions and reduces noise pollution to adjacent areas | ROI нөлөө: Mitigates risk of work stoppages due to environmental noncompliance; improves community relations for site longevity.
Төвлөрсөн тосолгооны материал & Гидравлик систем | Техникийн үндэслэл: Automated grease distribution points and centralized hydraulic power units with filtration and cooling | Үйл ажиллагааны ашиг тус: Ensures critical bearings and cylinders receive consistent lubrication; байнгын засвар үйлчилгээний шалгалтыг хялбаршуулдаг; improves system reliability | ROI нөлөө: Reduces bearing failure rates (a leading cause of downtime) тооцоогоор 30% талбайн өгөгдөлд үзүүлсэн шиг.
4. Өрсөлдөх давуу тал
| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт шийдэл | Our Bespoke 250300tph Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Үйлдвэрийн нийт хүртээмж (Төлөвлөсөн ажлын цаг) | ~85% 90% төлөвлөгдөөгүй зогсолтын улмаас & changeovers| Даалгавар >94% through reliability engineering & quickwear access| +5% нь +10% Илүү их үйлдвэрлэлийн хугацаа |
| Нэг тонн буталсан эрчим хүчний хэрэглээ| Суурь шугамыг тогтоосон 100% based on standard motor & drive packages| Estimated at ~82% via systemwide VFDs & өндөр үр ашигтай моторууд| Шалтгаална, хамаарна 18% Lower Operating Cost |
| Wear Life of Key Crusher Liners (Зүлгүүрийн чулуулаг)| Хувьсагч; often based on generic profiles| Extended life via applicationspecific alloy selection & танхимын дизайн| +20% нь +35% Үйлчилгээний урт хугацаа |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал (Cubical Spec)| Can fluctuate with feed variation & гарын авлагын тохируулга| Maintained within ±5% tolerance via advanced process control logic| Significant reduction in waste/refeed |
5. Техникийн үзүүлэлт
Дизайн хүчин чадал: 250 300 метр тонн/цаг (цагдаа), тэжээлийн материалын хатуулгаас хамаарна (жишээ нь e., Granite ~260tph; Limestone ~300tph).
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (900x1200мм) эсвэл Анхдагч цохилтот бутлуур (Φ2000x2250mm).
Хоёрдогч/Гуравдагч шат: Typically includes two units – Secondary Cone Crusher (жишээ нь e., Φ1650mm) & Tertiary Cone/VSI Crusher.
Дэлгэцийн систем: Multiple heavyduty vibrating screens (жишээ нь e., 23 units of 2400x6000mm), often tripledeck configuration.
Суулгасан нийт хүч: Ойролцоогоор 800 1000 kw, эцсийн тохиргооноос хамаарна.
Үндсэн материалын үзүүлэлтүүд: S355JR гангаар хийсэн үндсэн хүрээний үйлдвэрлэл; conveyor idlers CEMA C/D rating; wear liners in Mn18Cr2 or equivalent alloy.
Ойролцоогоор ул мөр (L x W): 80 meters x 40 Бүт доод (~3200 sq m). Height varies by conveyor incline.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 20°C to +45°C with optional packages for more extreme climates.
6. Хэрэглээний хувилбарууд
LargeScale Quarry Expansion Project
Сорилт: A regional quarry needed to increase output from 180tph to a sustained 280tph to fulfill a new highway contract but was constrained by an outdated, bottlenecked layout prone to breakdowns.
Хариу: Implementation of a bespoke threestage crushing plant featuring a large jaw crusher primary station feeding two parallel cone crushers in secondary/tertiary roles with advanced screening segregation.
Үр дүн: Achieved consistent throughput of over 290tph of certified aggregate. Үйлдвэрийн хүртээмж ~82% -иас дээш болж нэмэгдсэн 93%, enabling the contract deadline to be met six weeks ahead of schedule.
HighAbrasion Granite Processing
Сорилт: A granite operation faced excessive wear part costs on their tertiary stage due highly abrasive rock characteristics which also caused frequent VSI rotor imbalances leading vibrationrelated downtime
Хариу: A tailored solution using a robust tertiary cone crusher configured specifically for abrasive feeds replaced the VSI unit within the existing flow sheet The liner profile was optimized using digital simulation
Үр дүн: Элэгдлийн эд ангиудын ашиглалтын хугацаа дахин нэмэгдсэн %30 reducing annual consumable spend by approximately $65k Unplanned downtime related tertiary stage vibration was eliminated
Integrated Asphalt Plant Feed System
Сорилт: An asphalt producer operating its own quarry struggled produce consistent multiple aggregate fractions simultaneously needed their parallel batch plants resulting frequent manual intervention recrushing oversize
Хариу: A bespoke tph crushing screening plant designed produce four precisely sized fractions simultaneously through multideck screens closedcircuit design return oversized material automatically
Үр дүн: Automation reduced required operator oversight one person central control room Fraction consistency improved dramatically reducing asphalt mix variability fuel consumption batch plants decreased due more efficient heating uniform stone sizes
Арилжааны асуудал
Equipment pricing structured around core configuration scope supply:
Tier Basic Supply Package Includes primary secondary crushers basic screens conveyors steel structure electrical control panel starting approximately $1M USD FOB factory
Tier Enhanced Package Adds tertiary shaping crusher dust suppression canopy advanced PLC SCADA system automated lubrication extended wear part package starting approximately $1M USD FOB factory
Tier Turnkey Project Includes full civil works design foundation drawings installation supervision commissioning spare parts starter kit training Pricing determined projectspecific quotation
Нэмэлт шинж чанарууд:
Highfrequency finematerial washing attachment
Mobile truck loading station
Advanced particle size monitoring camera systems
Remote diagnostics telematics package
Үйлчилгээний багцууд:
Жилийн хяналт шалгалтын засвар үйлчилгээний гэрээ
Wear part supply agreements volumebased discounts
Ondemand technical support field service engineers
Санхүүжилтийн сонголтууд:
Collaboration thirdparty equipment finance institutions provide leasepurchase plans operating leases typically ranging months terms tailored cash flow requirements Project financing may available larger turnkey installations subject credit approval
Түгээмэл асуудаг асуултууд
What typical lead time delivery installation tph plant?
From finalized engineering design delivery major components typically requires months depending complexity Installation commissioning require additional weeks site professional supervision included our turnkey package
How ensure this plant will integrate our existing frontend loading hauling operations?
Our engineering team conducts predesign review your current feed system haul truck sizes proposed dump pocket dimensions We design seamless interface ensuring smooth transition mine face processing circuit minimizing risk bridging hopper overflow
What ongoing maintenance requirements expected?
We provide detailed preventive maintenance PM schedule covering daily weekly monthly checks Critical lubrication bearing inspections are simplified through centralized systems Expected major component service intervals such as liner changes are clearly outlined based rock abrasiveness allow proactive planning
Дэлхий даяар сэлбэг хэрэгсэл бэлэн байдаг?
Yes We maintain strategic inventory critical wear parts components our regional service centers Furthermore we provide interchangeable part numbers where applicable industrystandard bearings seals etc ensuring sourcing flexibility local markets when needed
Та гүйцэтгэлийн баталгааг санал болгодог уу?
Yes Our proposals include guaranteed minimum capacity tph based agreed feed material specifications as well guaranteed maximum power consumption key equipment We stand behind these figures through witnessed commissioning tests