1. PAINPOINT DRIVE NOLEING

Are you scaling up alluvial or placer gold operations but finding that traditional washing and recovery methods are creating bottlenecks? Operational inefficiencies at high throughputs directly impact your bottom line. Эдгээр нийтлэг сорилтуудыг авч үзье:
Inconsistent Recovery Rates at Scale: Lower recovery percentages on fine gold and nuggets when processing 500 Tph of material can mean thousands of dollars in lost revenue per day.
Засвар үйлчилгээний хэт их зогсолт: Poorly designed plants with abrasive wear points require frequent shutdowns, halting your entire production line.
High Water and Power Consumption: Inefficient scrubbing and screening processes lead to unsustainable utility costs, ялангуяа алслагдсан сайтуудад.
Difficulty Handling ClayBound Material: Sticky clay can blind screens and reduce classification efficiency, drastically cutting effective capacity.
Rapid Capital Depreciation: Equipment that cannot withstand 24/7 mining cycles suffers from premature failure, demanding earlier replacement.

Is your current setup equipped to deliver consistent, costeffective tonnage while maximizing gold recovery? The solution requires a plant engineered specifically for highvolume, continuous operation.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн 500 Tph Gold Mining угаах үйлдвэр нь иж бүрэн, анхан шатны угаах зориулалттай модульчлагдсан боловсруулах систем, гуужуулах, Дэлгэц авах, and gravity concentration of alluvial and eluvial deposits. Энэ нь түүхий хэлбэрээр хувирдаг, excavated feed into concentrated heavy mineral sands ready for final gold extraction.

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine material is introduced into a robust scrubber for aggressive agitation, breaking down clay conglomerates and dissolving dirt from rocks and gold.
2. Хэмжээ тогтоох & Ангилал: The discharged slurry passes over vibrating screens to separate +2mm to +10mm (тохируулах боломжтой) хэт том (хайрга) from the valuable fines fraction.
3. Slurry Distribution & Таталтыг татаж: Доод хэмжээтэй зутан, чөлөөлөгдсөн алт агуулсан, is evenly distributed to a bank of highcapacity centrifugal concentrators for primary gold recovery.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Waste tailings are conveyed away, while process water is channeled to a settling/recycling system to minimize fresh water intake.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for largescale placer/alluvial gold operations, river dredging projects, and ancient riverbed deposits. Effective on a range of materials from sandy gravels to moderately claybound ore.
Хувьсгал: Хатуу чулуулагт тохиромжгүй (дүүрэх) ore requiring crushing or chemical (cyanide) хүнсний бүтээгдэхүүний боловсруулалт. Feed material size is typically limited to under 250mm.

3. ҮНДСЭН ОНЦЛОГ

HeavyDuty Scrubber | Техникийн үндэслэл: Hightorque gear drive with internal lifters | Үйл ажиллагааны ашиг тус: Ensures thorough disintegration of claybound aggregates without bogging down | ROI нөлөө: Дизайн дамжуулах чадварыг хадгалдаг 500 Tph even with difficult feed material, preventing costly slowdowns.

Precision Vibrating Screen | Техникийн үндэслэл: Multistage deck with adjustable screen panels | Үйл ажиллагааны ашиг тус: Provides accurate particle size separation critical for efficient downstream concentration | ROI нөлөө: Reduces gold losses associated with misdirected particle sizes by ensuring optimal feed to concentrators.

Advanced Centrifugal Concentrator Bank | Техникийн үндэслэл: Continuous bowl rotation with fluidized bed recovery process | Үйл ажиллагааны ашиг тус: Delivers high recovery rates on both fine flour gold and larger nuggets at full plant capacity | ROI нөлөө: Industry testing demonstrates recoveries consistently above 98%, directly increasing revenue per ton processed.

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Preassembled structural steel skids with integrated walkways | Үйл ажиллагааны ашиг тус: Dramatically reduces onsite installation time and civil works cost | ROI нөлөө: Plant commissioning can be achieved in weeks versus months, үйлдвэрлэлийн хугацааг хурдасгах.

Intelligent Water Circulation System | Техникийн үндэслэл: Closedloop design with settling ponds and pump sumps | Үйл ажиллагааны ашиг тус: хүртэл цэвэр усны хэрэглээг бууруулна 80% compared to openloop systems | ROI нөлөө: Lowers operational costs significantly and simplifies permitting in watersensitive regions.

Элэгдэлд тэсвэртэй доторлогооны багц | Техникийн үндэслэл: Highchrome or urethane liners at all critical wear points | Үйл ажиллагааны ашиг тус: Extends component life in highly abrasive environments | ROI нөлөө: Reduces spare parts consumption and maintenance downtime by an average of 30%, as shown in field data.

Centralized Control Panel | Техникийн үндэслэл: PLCbased monitoring with motor start/stop and fault diagnostics | Үйл ажиллагааны ашиг тус: Allows a single operator to monitor and control the entire washing process from one location | ROI нөлөө: Lowers labor requirements and improves response time to any process anomalies.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 Tph Plant) | Бидний 500 Tph Gold Mining угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
|||||
| Нарийн алтны нөхөн сэргэлтийн хувь | 92% 95% | Тууштай >98% | +3% нь +6% Сэргээх |
| Усны дундаж хэрэглээ | ~1500 м³/хоног | ~800 m³/day (хаалттай систем) | ~47% Reduction |
| Төлөвлөсөн засвар үйлчилгээний интервал| Бүр 400500 ажиллах цаг | Бүр 750 ажиллах цаг | +50% Үргэлж ажиллах |
| Суурилуулах & Ашиглалтын хугацаа (хүргэлтээс) | 1216 долоо хоног | 68 долоо хоног | ~50% илүү хурдан |
| Total Power Draw | ~750 kW | ~680 kW (optimized drive systems) | ~9% Energy Savings |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: 500 метр тонн/цаг (Tph), variable based on feed density.
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ойролцоогоор 680 kw. Requires stable 400V/50Hz or 480V/60Hz threephase power supply.
Материалын үзүүлэлтүүд: Үндсэн бүтэц ASTM A36 нүүрстөрөгчийн ган; Critical wear components in AR400 steel or equivalent; Abrasionresistant lining throughout slurry path.
Физик хэмжээсүүд (Модульчлагдсан): Approximate footprint of fully assembled plant is 45m (Дээд) х 22м (Үнэр) x 12m (Х). Ships as preassembled skid modules.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Dust suppression and noise enclosures available as options.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

LargeScale Alluvial Mine Expansion

Challenge A West African mining company needed to increase processing capacity from 200 Tph to 700 Tph but faced space constraints and high water costs.
Solution Implementation of two modular 500 Tph Gold Mining Washing Plants configured in parallel with a shared water recycling system.
Results Achieved combined throughput of over 1000 Tph within the existing site footprint. The closedloop water system cut freshwater procurement costs by 60%, paying back the investment within 14 сар.

ReTreatment of Old Tailings Dams

Challenge An operation in South America sought to recover residual gold from historical tailings but found existing equipment recovered only coarse gold inefficiently.
Solution A single 500 Tph plant was configured with an extended scrubber section and specialized screen decks tailored to the fine, degraded material profile.
Results The plant achieved 96% recovery on the sub100 micron gold fraction that previous equipment missed, turning a liability into a profitable operation with minimal waste handling required.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our solutions are offered under clear commercial frameworks designed for project budgeting:

Үнийн шатлал
Base Plant Package includes core modules for scrubbing,Дэлгэц авах,and gravity concentration
Enhanced Package adds advanced instrumentation,the full abrasion package,and automated controls
Turnkey Project includes civil engineering support,final commissioning,болон операторын сургалт

Нэмэлт шинж чанарууд
Customizable features include specific screen deck configurations,tailings stacking conveyors,diesel power generation modules,and enhanced dust suppression systems

Үйлчилгээний багцууд
We offer tiered service agreements from basic technical support through comprehensive annual maintenance contracts including scheduled inspectionsand priority spare parts provisioning

Санхүүжилтийн сонголтууд
We work with international export credit agenciesand equipment financing partners ableto structure leasetoownor project financing solutions typically rangingfrom36to60month terms

8.Түгээмэл асуултууд

What is the typical particle size range this plant can process?
The plant is optimizedfor material under250mmwiththe primarygoldrecovery circuit most effectiveon particlesbelow10mmSpecific screen deckscan be configuredfor your deposit's granulometry

How many operators are required toruntheplant?
The centralizedcontrolsystem allowsfor singleoperator oversightof thewashingprocessAdditional personnelare neededfor feed managementand general site maintenance

Whatarethe lead timesfor manufactureand delivery?
Standardlead timefora complete500TphGoldMiningWashingPlantis2024weeksfromorderconfirmationExpeditedoptionsmaybeavailable

Do you provideonsite training?
YesOperatorandmaintenancetrainingconductedduringcommissioningis includedwith everyplant purchaseComprehensive manualsand video guidesarealsoprovided

Can thisplantbe relocatedonce installed?
YesThe modularskiddeddesignfacilitatesdisassembly relocationandrecommissioningat anewsite minimizingcapitalexpenditureforfutureprojects

Whatkindof aftersalessupportis available?
Weprovidelifetimesupportincludinga12monthwarrantyonsuppliedcomponentsremote technicalassistanceanda globalnetworkof servicepartnersforsparepartsandsitevisits

How do we determineif our depositissuitableforthisplant?
Our engineeringteamcanreviewyour depositassayandbulk sample resultsto providea theoreticalrecoveryassessmentandplant configurationrecommendation