H1: Maximize Recovery & Uptime with a 500 Tph алт олборлох угаах үйлдвэр

PAINPOINT DRIVE NOLEING

Are you facing escalating operational costs and unpredictable recovery rates in your highvolume alluvial or eluvial gold operation? At a 500tonperhour scale, inefficiencies translate directly into significant revenue loss. Нийтлэг бэрхшээлүүд орно:
High Clay Content: Aggressive materials blind screens and clog scrubbers, causing frequent downtime for manual cleaning and reducing effective processing hours.
Variable Feed Grade: Inconsistent ore leads to gold losses in tailings, with traditional plants struggling to adapt without manual intervention.
Ус & Power Intensity: Highcapacity washing demands substantial resources; inefficient designs inflate operating costs and limit viable site locations.
Засвар үйлчилгээний нарийн төвөгтэй байдал: Modular plants with poor component access require extended shutdowns for routine service, impacting annual throughput targets.
Fine Gold Losses: Inadequate scrubbing and screening liberation, followed by insufficient retention time in sluicing, result in unrecoverable fine gold reporting to tails.

Is your current setup equipped to handle abrasive, highclay feed while maintaining 90%+ олдоц? Can you accurately track and improve recovery rates without constant sampling? The scalability of your operation depends on a washing plant engineered for these specific challenges.

БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Тухайлах ялгац гишүүн 500 Tph Gold Mining Washing Plant is a modular, heavyduty processing system designed for the primary washing, scrubbing, Дэлгэц авах, and initial gravity concentration of goldbearing alluvial or hard rock saprolite material. Энэ нь түүхий хэлбэрээр хувирдаг, claybound ore into classified gravels and concentrated sands for downstream gold recovery (жишээ нь e., төвөөс зугтах баяжуулах үйлдвэрүүд, шлюз).

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine feed is introduced into a robust hopper and conveyed to a largediameter rotary scrubber. This unit aggressively breaks down clay agglomerates and liberates gold particles from the ore matrix.
2. Анхан шатны үзлэг & Waste Removal: Scrubbed material discharges onto a highcapacity vibrating screen. Oversize (+75mm) barren gravels are typically rejected as waste via conveyor. Midsize material may be routed for further crushing or secondary scrubbing.
3. Secondary Screening & Ангилал: The screen undersize reports to a series of hydrocyclones or classifying screens to separate sands from slimes. This step is critical for removing fine clays that hinder gravity concentration.
4. Primary Gravity Concentration: The cleaned, classified sand fraction is fed onto primary recovery units such as stepped sluices or jigs to produce a primary heavy mineral concentrate.
5. Гэрийн ажлын удирдлагын удирдлагменежсаар & Water Handling: Slimes and process water are directed to a compact thickener for water recovery and clarification, reducing fresh water demand by up to 80%.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Largescale alluvial deposits, eluvial (weathered) gold projects, and construction aggregate operations requiring intensive material washing.
Хувьсгал: Not a standalone solution for primary hard rock (дүүрэх) олборлолт. Final gold extraction requires secondary concentration (жишээ нь e., төвөөс зугтах баяжуулах үйлдвэрүүд) of the primary concentrate produced by this plant.

ҮНДСЭН ОНЦЛОГ

Хүнд даацын эргэлтэт скруббер | Техникийн үндэслэл: Hightorque drive system with internal lifters | Үйл ажиллагааны ашиг тус: Effectively disintegrates tough clay nodules and cemented gravels with minimal liner wear | ROI нөлөө: Reduces prescreening bottlenecks and increases overall gold liberation yield by targeting previously lost nuggets locked in clay balls.

Модульчлагдсан "PlugandProcess" Дизайн | Техникийн үндэслэл: Bolttogether skidmounted modules with integrated walkways | Үйл ажиллагааны ашиг тус: Enables rapid deployment onsite with minimal civil works; ирээдүйн үйлдвэрийг нүүлгэн шилжүүлэх эсвэл өргөтгөх ажлыг хялбаршуулдаг | ROI нөлөө: Суулгах хугацааг хүртэл бууруулна 40%, allowing revenue generation weeks earlier than fixed installations.

Intelligent Water Recycling System | Техникийн үндэслэл: Highcapacity thickener with flocculant dosing system | Үйл ажиллагааны ашиг тус: Clarifies process water for immediate reuse; drastically reduces fresh water consumption and settling pond footprint | ROI нөлөө: Lowers water procurement costs by over 75% and mitigates environmental permitting challenges.

Advanced Screen Deck Configuration | Техникийн үндэслэл: Multistage polyurethane screen decks with integrated spray bars | Үйл ажиллагааны ашиг тус: Provides superior blinding resistance and precise size classification even with sticky feed material | ROI нөлөө: Maintains design throughput consistently, avoiding the 1520% capacity loss common in standard screen setups under difficult conditions.

Centralized Process Control (Импорт) | Техникийн үндэслэл: Automated control panel monitoring feed rate, water pressure, and motor loads | Үйл ажиллагааны ашиг тус: Allows operators to optimize performance from a single station; provides alarms for preventative maintenance triggers | ROI нөлөө: Improves operational consistency leading to more stable recovery rates; reduces unplanned stops by identifying mechanical issues early.

QuickAccess Maintenance Design | Техникийн үндэслэл: Hinged guard panels, slideout chute sections, and centralized grease points | Үйл ажиллагааны ашиг тус: Cuts routine service time for screen deck changes or scrubber liner inspection by half | ROI нөлөө: Increases plant availability directly translating to higher annual tonnage processed.

ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 Tph Class) | Бидний 500 Tph Gold Mining угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Төлөвлөсөн ажлын цаг)| 8285% due to extended maintenance windows| Targeted >90% via quickaccess design & component redundancy| +68% more productive hours annually |
| Нэг тонн усны хэрэглээ| ~3 cubic meters/ton of feed| <0.8 cubic meters/ton with closedloop recycling| Шалтгаална, хамаарна 73% reduction in water cost/liability |
| Шавар задрах үр ашиг| Хувьсагч; often requires presoaking or doublepass scrubbing| Тогтвортой >95% liberation in single pass per internal testing| Reduces rehandling energy costs & process complexity |
| Байршуулах хугацаа (Site Ready)| 812 weeks for assembly & ашиглалтанд оруулах| 46 урьдчилан угсарсан модулиудтай долоо хоног| ~50% faster timetoproduction |

ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: 500 метр тонн/цаг (variable based on specific gravity and clay content).
Эрчим хүчний шаардлага: Ойролцоох. 8501100 кВт нийт холбогдсон ачаалал (dependent on configuration). Designed for HV supply (6.6кВ/11кВ) or stepdown transformers.
Үндсэн материалын үзүүлэлтүүд:
Scrubber Drum: Элэгдэлд тэсвэртэй ган хавтан (minimum AR400) with boltin replaceable liners.
Дэлгэцийн тавцан: Modular polyurethane panels.
Гангийн ажил & Угаагч: Hardox® or equivalent wear steel in highimpact zones.
Бүтцийн хүрээ: Heavygauge painted carbon steel or optional galvanized finish.
Физик хэмжээсүүд (Модульчлагдсан): Approximate footprint of main processing train is 45m L x 22m W x 12m H. Each major module is transportable within standard road freight limits.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан. Dust suppression systems are integral; noise levels comply with typical mine site regulations.

ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африк дахь шороон алтны үйл ажиллагаа

Challenge A project faced highly variable clay content (1060%), causing frequent screen blinding and reducing effective capacity below 350 Tph despite nominal plant rating.
Solution Implementation of our specialized trommelscrubber module combined with highpressure spray bars ahead of screening decks within the complete washing plant package.
Results Screen efficiency maintained above target; plant achieved consistent throughput at design capacity of over >480 Tph wet feed. Annualized production increased by an estimated ~28%.

Eluvial Saprolite Project in South America

Challenge Significant fine gold losses (25% доор <5%. Reported overall project recovery improved by approximately nine percentage points based on regular grade control reconciliation.

АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our solutions are offered under flexible commercial models tailored for capital project planning:

1. Тоног төхөөрөмжийн үнийн шатлал:
• Base Package – Core washing modules including scrubberfeeder assembly,
primary screening unit,
and basic conveyors
• Optimized Package – Base plus enhanced features like PLC control,
water recycling thickener,
болон дээд зэргийн хувцасны доторлогоо
• Turnkey Package – Complete system engineering,
installation supervision,
commissioning support,
болон операторын сургалт

2. Нэмэлт шинж чанарууд:
• Diesel power generation module
• Semimobile trailerized configuration
• Advanced instrumentation package including density meters
and mass flow totalization

3.Үйлчилгээний багцууд:
Available service agreements range from scheduled parts supply through full annual maintenance support including remote monitoring diagnostics

4.Санхүүжилтийн сонголтууд:
We work alongside established partners able provide equipment leasing structures project finance solutions suitable largescale mining ventures

Түгээмэл асуултууд

Q1 Is this washing plant compatible with my existing crushing circuit or trommel?
A1 Yes it is designed as both standalone solution bolton upgrade Standard conveyor interfaces flanges allow integration most upstream downstream equipment Engineering review your specific layout recommended

Q2 What impact will this have my current operating labor requirements?
A2 The automated control centralized design typically allows one operator manage entire washing circuit from control cabin reducing personnel exposure moving parts potentially lowering labor requirements per ton processed

Q3 How does pricing compare building customdesigned wash plant locally?
A3 While initial capital outlay may appear higher than piecemeal approach total cost ownership analysis factors our standardized designs proven reliability reduced commissioning risk lower longterm maintenance costs Industry data indicates lifecycle savings can exceed over fiveyear period

Q4 What typical delivery lead time after order placement?
A4 For standard configuration lead times range between weeks depending final specification complexity Current production schedules confirmed upon order commitment

Q5 Дэлхий даяар сэлбэг хэрэгсэл бэлэн байдаг?
A5 We maintain strategic inventory critical wear parts consumables across key mining regions ensuring express delivery options minimize potential downtime events

Q6 Can you provide detailed process guarantee regarding recovery performance?
A6 While final gold recovery depends multiple factors beyond washing stage we provide guaranteed performance metrics related material preparation specifically clay liberation efficiency classification accuracy based representative sample tested pilot scale prior purchase agreement

Q7 What site preparation required before delivery?
A7 We provide comprehensive foundation drawings utility connection points A level compacted pad suitable bearing capacity along access fresh water source are primary requirements Detailed civil works scope document supplied early engagement phase