1. PAINPOINT DRIVE NOLEING

Алт олборлох үйл ажиллагааг 500 Tph нь ашигт ажиллагаанд шууд нөлөөлдөг тодорхой сорилтуудыг бий болгодог. Plant managers and engineering contractors often face:
Үйл ажиллагааны өндөр зогсолт: Frequent clogging in scrubbers and screens from sticky clay or oversize material halts entire processing lines, алдагдсан үйлдвэрлэлд цагт хэдэн мянган зардал гардаг.
Тогтворгүй нөхөн сэргээх хувь хэмжээ: Variable feed material can overwhelm static washing systems, leading to goldbearing fines bypassing recovery circuits and reporting to tailings.
Хэт их ус & Эрчим хүч ердийн клуб: Inefficient pump systems and material handling in highcapacity plants create unsustainable utility costs, төслийн хязгаарыг эвдэж байна.
Бүрэлдэхүүн хэсгүүдийн хурдан элэгдэл: Abrasive feed at this volume degrades standard liners, дэлгэц, болон хоолой, resulting in high maintenance costs and unpredictable replacement schedules.
Complex Commissioning & Нэгтгэх: Sourcing a plant from multiple vendors leads to coordination failures, design gaps, and prolonged timetooperation.

Are you managing these risks? The solution lies in a singlecontract, engineered system designed for reliability at scale.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь иж бүрэн бүтээгдэхүүн юм, гулсмал эсвэл модульчлагдсан 500 Tph алт олборлох угаах үйлдвэр. It is engineered as a turnkey solution for alluvial and eluvial deposits, designed to process raw feed material into concentrated ore ready for final gold recovery (жишээ нь e., via gravity concentrators or direct cyanidation).

Үйл ажиллагааны ажлын урсгал:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine (Омын) material is fed into a robust trommel or scrubber for disaggregation and initial washing.
2. Хэмжээ тогтоох & Хог хаягдлыг зайлуулах: Хэт том чулуулаг (+75мм) are ejected via conveyors. Midsize gravels are typically routed to secondary crushing or waste stockpiles.
3. Critical Clay & Fines Processing: The sub75mm fraction passes through vibrating screens with highpressure spray bars to break down clay matrices.
4. Анхдагч концентраци: The liberated sand and gold fraction reports to primary concentration units (жишээ нь e., эрүү, спираль) for initial upgrade.
5. Гэрийн ажлын удирдлагын удирдлагменежсаар & Устай харьцах: Waste streams are managed via slurry pumps; process water is recirculated through a compact clarification system.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Аллювийн/шорооны ордод тохиромжтой, weathered eluvial materials, and old tailings reprocessing with moderate clay content.
Хувьсгал: Хатуу чулуулагт тохиромжгүй (дүүрэх) урьдчилан бутлахгүйгээр хүдэр. Feed material size distribution must be evaluated; excessive boulders (>500мм) may require a prescalping circuit.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын скруббер модуль | Техникийн үндэслэл: Hightorque hydraulic drive system with reinforced lifters | Үйл ажиллагааны ашиг тус: Processes highclay feed without bogging down; maintains consistent throughput even with variable material | ROI нөлөө: Reduces downtime due to clogging by an estimated 70%, safeguarding fullshift production targets.

Modular Interlocking Design | Техникийн үндэслэл: Bolttogether skids with prealigned flanges and integrated walkways | Үйл ажиллагааны ашиг тус: Газар дээр нь суулгах хугацааг хүртэл бууруулна 60% versus componentbased builds | ROI нөлөө: Lowers contractor erection costs and accelerates revenue generation by weeks.

Advanced Water Management Circuit | Техникийн үндэслэл: Highcapacity hydrocyclones paired with a compact thickener for closedloop water recycling | Үйл ажиллагааны ашиг тус: Cuts fresh water makeup requirements by over 80% and minimizes settling pond footprint | ROI нөлөө: Drastically reduces water licensing costs and environmental management expenses.

Linatex®Lined Abrasion Zones | Техникийн үндэслэл: Critical wear areas lined with natural rubber offering superior abrasion resistance | Үйл ажиллагааны ашиг тус: Extends service life of launders, pump casings, and screen decks in highly abrasive silica sands | ROI нөлөө: Lowers annual component replacement costs by approximately 40% хээрийн мэдээлэлд үндэслэсэн.

Төвлөрсөн PLC хяналт & Дуусг m түвшин | Техникийн үндэслэл: Мотор ачааллыг харуулдаг HMI мэдрэгчтэй дэлгэц бүхий үйлдвэрлэлийн програмчлагдсан логик хянагч, тэжээлийн хувь хэмжээ, ба насосны даралт | Үйл ажиллагааны ашиг тус: Enables oneoperator oversight of the entire washing circuit for optimized efficiency | ROI нөлөө: Reduces operational labor requirements while providing data for preventive maintenance scheduling.

HighG Force Vibrating Screens | Техникийн үндэслэл: Dual eccentric shaft drives generating optimal screen deck acceleration for sticky materials | Үйл ажиллагааны ашиг тус: Prevents blinding of screen meshes, ensuring consistent sizing classification throughout the shift | ROI нөлөө: Maintains design recovery efficiency by ensuring proper sizing prior to concentration stages.

Integrated Safety Access Systems | Техникийн үндэслэл: Guardrails, safety grating platforms, and ladders designed per ISO 14122 standards integral to the module structure | Үйл ажиллагааны ашиг тус: Provides safe operator access for inspection and routine maintenance tasks| ROI Impact Mitigates risk of workplace incidents, supporting compliance and reducing potential operational liabilities.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 Tph үйлдвэр) | Бидний 500 Tph Gold Mining угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
|||||
| Дундаж хүртээмж | 8285% | 92%+ | +8% |
| Нэг тонн усны хэрэглээ | 3.5 м³/тн | <0.7 м³/тн | 80% |
| Суурилуулах & Ашиглалтын хугацаа (хүргэлтээс) | 1620 долоо хоног |1012 долоо хоног |35% |
| Анхан шатны скруббер дэх давхаргын амьдрал | ~ 1，200 цаг | ~2，000 цаг | +67% |
| Боловсруулсан тонн тутамд эрчим хүчний зарцуулалт | ~2.1 kWh/Ton | ~1.8 kWh/Ton |14% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Дизайн хүчин чадал: 500 метр тонн/цаг (Tph) of 150mm feed material， задгай нягт ~1.6 т/м³.
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ойролцоогоор 850 kw。 Primary supply： 400V/50Hz эсвэл 480V/60Hz，3үе шат。 Dedicated MCC included。
Материалын үзүүлэлтүүд：
Бүтцийн ган： ASTM A36， primed and painted。
Abrasion Linings： Linatex® or equivalent on all highwear surfaces。
Дэлгэцийн тавцан： Polyurethane modular panels on primary sizing decks。
Pump Wetted Parts： Highchrome alloy for slurry duties。
Физик хэмжээсүүд (Модульчлагдсан)： Configured across 68 interlocking skids。 Max skid dimensions：12м (Дээд) x 3。5м (Үнэр) x 4。5м (Х)。 Approximate total plant footprint：45m x 25m。
Байгаль орчны үйл ажиллагааны хүрээ： 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан。 Тоос дарах шүрших системийн стандарт。

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Баруун Африкийн Аллювийн алтны төсөл

Сорилт： A new greenfield site with highly variable clay content（1540%） causing severe blockages in competitor equipment， limiting throughput to under 300 Tph consistently。
Хариу： Implementation of our heavyduty scrubber module within the complete 500 Tph Gold Mining Washing Plant， featuring highpressure clay busting spray bars。
Үр дүн： -ийн тогтвортой дамжуулалтад хүрсэн +480 Tph； үйлдвэрийн хүртээмж хүрсэн 93。2% over the first quarter； clayrelated downtime was eliminated。

Southeast Asian Tailings Reprocessing Operation

Сорилт： An existing operation sought to reprocess old tailings dams but faced space constraints for a large water settling pond system。
Хариу： Deployment of our 500 Tph Gold Mining Washing Plant with the advanced closedloop water circuit， including highcapacity hydrocyclones。
Үр дүн： Fresh water consumption reduced by 85%； plant installed within the confined site； zero discharge license obtained due to efficient water recycling。

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our contract manufacturing model provides clarity from quotation through commissioning。

Үнийн шатлал
Tier A – Basic Plant Package
Includes core modules（feed hopper， цэвэрлэгч， дэлгэц， primary concentrator）， үндсэн PLC удирдлага， structural steel walkways。

Tier B – Optimized Plant Package （Most Common）
Includes Tier A plus full abrasion lining package， advanced water recycling circuit （thickener）， enhanced instrumentation， enclosed electrical MCC。

Tier C – Full Turnkey Solution
Includes Tier B plus onsite supervision of installation & ашиглалтанд оруулах， operator training package， firstyear critical spares kit。

Нэмэлт шинж чанарууд：
Onboard diesel power generation module，
Automated sampling system，
Remote telemetry monitoring package，
Customized conveyor lengths。

Үйлчилгээний багцууд：
Жилийн үзлэг & оновчлол，
Predictive maintenance program，
Guaranteed spare parts availability （e.g., ， nextbusinessday dispatch）。

Санхүүжилтийн сонголтууд：
Equipment leasing through partner institutions，
Progressbased milestone payment plans，
Rentaltoown structures available。

8.Түгээмэл асуултууд

Q1 Is this 500 Tph Gold Mining Washing Plant compatible with our existing primary crusher or final gold room？
A1 Тийм。 The plant is designed with standardized interface points。 We conduct a full review of your upstream feed conveyor specs和 downstream product requirements to ensure seamless integration into your current flow sheet。

Q2 What is the typical rampup time to achieve full 500 Tph capacity after commissioning？
A2 Field data shows most operations reach 9095% of design capacity within the first 710 days of continuous operation。 Full capacity is typically sustained by week three as operators finetune feed rates。

Q3 How many operators are required per shift to run the plant？
A3 The centralized control system allows efficient operation with 2 personnel per shift—one controlling from the PLC cabin和 one conducting perimeter inspections—reducing labor costs versus legacy systems。

Q4 What are your payment terms？
A4 Standard commercial terms involve a 30% deposit upon contract signing， 40% upon completion of factory acceptance testing（FAT）， 25% upon shipment FOB，和 the final 5% upon successful site commissioning。

Q5 What is your Minimum Order Quantity （MOQ） as a contract manufacturer？
A5 Our MOQ is one complete plant system。 We do not typically manufacture individual component modules outside of a full plant contract due to engineering integration requirements。

Q6 Can you provide performance guarantees？
A6 Yes。 Our contract includes guaranteed throughput (±5% of rated 500 Tph) on specified feed material、 final product moisture content、和 overall plant availability during the warranty period subject to agreed feed parameters。

Q7 Do you handle international shipping和 customs clearance？
A7 We manage EXW/FOB/CIF shipping logistics through established partners based on your Incoterms preference。 We provide all necessary technical documentation for customs but do not act as a customs broker within the destination country