1. PAINPOINT DRIVE NOLEING

Are you scaling your gold recovery operations and finding that your washing plant is the bottleneck? Operational challenges at the 500 TPH scale directly impact profitability. Common issues include:
Тогтворгүй тэжээлийн зохицуулалт: Fluctuations in feed grade and particle size distribution can overwhelm static systems, leading to gold loss in fines or blockages in scrubbers.
Хэт их ус & Эрчим хүч ердийн клуб: Inefficient screening and sluicing designs at high throughputs result in unsustainable utility costs, eroding margins.
Засвар үйлчилгээний өндөр зогсолт: Poorly constructed trommels, дэлгэц, and slurry pumps require frequent, unplanned stoppages for repair and liner replacement.
Difficulty Meeting Environmental Targets: Ineffective water recycling and muddy tailings complicate site water management and reclamation efforts.

Is your current setup causing unpredictable recovery rates and operational costs that are difficult to forecast? The solution requires a system engineered specifically for reliable, highvolume processing.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Аг 500 TPH Gold Mining Washing Plant is a complete modular processing system designed for alluvial or eluvial deposits. Үүний үндсэн үүрэг бол гуужуулах явдал юм, ангилах, and concentrate raw material to produce a heavy mineral concentrate for further gold extraction. Үйл ажиллагааны ажлын урсгал нь тасралтгүй үйл явц юм:
1. Үндсэн тэжээл & Цэвэрлэх: Runofmine material is fed into a robust scrubbing section (typically a trommel or scrubber) to break down clayey matrices and liberate gold particles.
2. Бөөмийн хэмжээний ангилал: The scrubbed output passes over vibrating screens or trommel panels to separate oversize waste rock (+10mm to +75mm, depending on deposit) үнэ цэнэтэй нарийн ширхэгтэй хэсгээс.
3. Таталтыг татаж: The undersize slurry reports to a series of highcapacity gravity concentrators (жишээ нь e., төвөөс зугтах баяжуулах үйлдвэрүүд, шлюз) to separate heavy minerals, including gold, from lighter gangue material.
4. Гэрийн ажлын удирдлагын удирдлагменежсаар & Усны дахин боловсруулалт: Waste tailings are conveyed to a settling area, while process water is clarified and recirculated to minimize fresh water intake.

Хэрэглээний хамрах хүрээ & Хувьсгал: This plant type is optimal for freemilling alluvial/placer deposits with minimal clay content. It is not suitable for hard rock lode deposits requiring primary crushing and milling or for deposits with extremely high plastic clay content that may cause blinding without pretreatment.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын скруббер модуль | Техникийн үндэслэл: Abrasionresistant steel drum with internal lifters | Үйл ажиллагааны ашиг тус: Consistent breakdown of agglomerates ensures maximum liberation of gold particles from clay and gravel matrices | ROI нөлөө: Improves overall recovery yield by 25% compared to undersized scrubbers, directly increasing revenue.

HighEfficiency Screening Deck | Техникийн үндэслэл: Олон үе шаттай, polyurethanelined vibrating screens with adjustable amplitude | Үйл ажиллагааны ашиг тус: Precise size classification reduces load on downstream concentrators and minimizes gold carryover into oversize waste | ROI нөлөө: Lowers reprocessing costs of waste piles and increases concentrator efficiency by providing consistent feed.

Cascading Centrifugal Concentration Circuit | Техникийн үндэслэл: Multiple highGforce concentrators in series with automated concentrate flushing | Үйл ажиллагааны ашиг тус: Captures fine gold down to 50 microns with high capacity; automated systems maintain peak performance without constant operator adjustment | ROI нөлөө: Delivers industryleading recovery rates (>95% for +100µ gold), maximizing payback on processed material.

Усны менежментийн нэгдсэн систем | Техникийн үндэслэл: Modular settling ponds/cyclones and clean water sump with variablespeed supply pumps | Үйл ажиллагааны ашиг тус: хүртэл дахин боловсруулдаг 90% технологийн усны; provides consistent hydraulic flow to all plant sections regardless of feed conditions | ROI нөлөө: Cuts freshwater procurement costs by up to 80% and simplifies environmental compliance.

Модульчлагдсан BoltTogether дизайн | Техникийн үндэслэл: Preengineered structural steel modules with standardized connections | Үйл ажиллагааны ашиг тус: Reduces site installation time by weeks versus stickbuilt designs; allows for future plant relocation or expansion | ROI нөлөө: Lowers capital installation costs by an estimated 1525% and protects longterm asset value.

Төвлөрсөн PLC хяналт & Дуусг m түвшин | Техникийн үндэслэл: Мотор ачааллыг харуулдаг HMI мэдрэгчтэй дэлгэц бүхий үйлдвэрлэлийн програмчлагдсан логик хянагч, тэжээлийн хувь хэмжээ, ба насосны даралт | Үйл ажиллагааны ашиг тус: Enables singleoperator oversight of the entire circuit; provides data for production reporting and preventative maintenance scheduling | ROI нөлөө: Reduces labor requirements and prevents costly equipment failures through early anomaly detection.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (500 TPH ангилал) | Бидний 500 TPH алт олборлох угаах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Алтны нөхөн сэргэлтийн түвшин (+100µ)| 88% 92% | >95% (fieldverified) | +3% нь +7% |
| Нэг тонн усны хэрэглээ| ~1.5 m³/ton (fresh) | ~0.3 m³/ton (fresh) due to recycling loop| 80% |
| Дундаж хүртээмж| 92% (robust component design) |>7 хувь оноо |
| Суурилуулах & Ашиглалтын хугацаа| 812 weeks after component delivery| 46 долоо хоног (хэлбэртэй загвар) |33% нь 50% |
| Power Draw per Processed Ton| Өргөн хүрээтэй; often suboptimal design| Optimized circuit layout reduces parasitic load| Талбайн өгөгдөл хүртэл харагдана 15% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Нэрлэсэн хүчин чадал: 500 цагт тонн (хуурай тэжээл), scalable via modular addons.
Уургийн хэмжээ: 250 мм хүртэл (subject to specific scrubber configuration).
Эрчим хүчний шаардлага: Ойролцоох. 750 900 кВА нийт холбогдсон ачаалал, dependent on site layout and pumping distances.
Үндсэн материалын үзүүлэлтүүд:
Scrubbing Drum/Wear Surfaces: Хардокс 450 or AR400 Steel.
Дэлгэцийн тавцан: Полиуретан модульчлагдсан хавтан.
Concentrators: Ceramiclined or polyurethane components.
Бүтцийн ган: ASTM A36 painted or galvanized.
Физик хэмжээсүүд (Модульчлагдсан): Typical module dimensions are 12m L x 3m W x 4m H for transportability.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; тоос дарах системийн стандарт; can be housed within a structure if required.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Alluvial Gold Expansion Project, Баруун Африк

Сорилт: An existing operation using three separate smaller plants struggled with coordination, inconsistent recovery (>20% зөрүү), and high combined water usage exceeding license limits.
Хариу: Replacement with a single integrated modular 500 Tph Gold Mining Washing Plant featuring an enhanced water recycling circuit.
Үр дүн: Plant output stabilized at a consistent 510 TPH. Gold recovery increased by an average of 8 percentage points. Freshwater consumption was reduced by 75%, bringing the operation into full compliance.

LargeScale Placer Mine Rehabilitation

Сорилт: A contractor needed highvolume processing of previously stockpiled lowergrade gravels within a strict seasonal timeframe; fast mobilization was critical.
Хариу: Deployment of a skidmounted 500 Tph Gold Mining Washing Plant with quickconnect piping and electrical harnesses.
Үр дүн: The plant was commissioned in 19 days from arrival on site. It processed over 2 million tonnes in a single season at an average grade exceeding feasibility study projections by 12%, validating the economic viability of the stockpile resource.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our solutions are offered in clear pricing tiers based on deposit characteristics:

1. Standard Configuration Package: Includes core scrubbing, Дэлгэц авах, centrifugal concentration circuit, basic water sump system, Plc удирдлага, structural supports/walkways – priced as turnkey FOB factory or delivered key components exworks price range typically between $X.XM $X.XM USD depending on options selected below..
2. Нэмэлт шинж чанарууд & Шинэчлэлтүүд:
Advanced Clay Handling Scrubber Package
OnBoard Diesel Power Generation Module
Tailings Thickener/Press System
Fully Enclosed Housing for Dust/Temperature Control
3. Үйлчилгээний багцууд:
Ашиглалтанд оруулах & Operator Training Support
Annual Preventative Maintenance Contracts
Remote Performance Monitoring Subscription
4.Санхүүжилтийн сонголтууд:
We work with international export credit agencies as well as equipment financing partners who can offer leasetoown structures tailored towards mining projects which helps preserve working capital lines while still allowing immediate deployment

Мөнгөн дэвсгэрт All commercial terms including final pricing will be determined after review projectspecific technical data sheets outlining exact deposit characteristics required specifications etc

Түгээмэл асуултууд

Q1 What level of clay content can this plant handle effectively?
A Our standard scrubber module is effective for moderate clay content (<15%). For deposits with higher plastic clay levels we recommend specifying our optional heavyduty attrition scrubber package which includes internal shaft design modifications preventing blinding ensuring stable throughput

Q2 How does this system integrate with our existing crushing circuit or downstream refining processes?
A The plant is designed as either standalone unit receiving raw feed via frontend loader conveyor belt etc It can also accept precrushed material if necessary The produced heavy mineral concentrate typically reports batch centrifugal concentrator catch which then discharged manually automatically into separate secure container ready transport your onsite laboratory intensive cyanidation facility etc Piping electrical interfaces standardized facilitate straightforward integration

Q3 What are typical operating labor requirements per shift?
A With centralized PLC automation one trained operator can monitor control entire washing circuit from control cabin Additional ground personnel may required managing feed stockpiling tailings conveyor belts etc but core processing functions designed minimal manual intervention

Q4 Are spare parts readily available given our remote location?
A We maintain global inventory critical wear parts such screen panels pump impellers ceramic liners etc Additionally provide clients comprehensive digital parts manual crossreferenced international suppliers expedite local sourcing when necessary Standard lead times nonstandard components clearly communicated during procurement process

Q5 Can you provide detailed process guarantees based on our ore sample?
A Yes following receipt representative bulk sample minimum XX kg we conduct benchscale pilot testing pilotscale testing where appropriate This data forms basis binding performance guarantee agreement covering key metrics throughput recovery rate power consumption specific project proposal