1. PAINPOINT DRIVE NOLEING

Та дунд том хэмжээний нийт үйлдвэрлэлийн үйл ажиллагааг удирдаж, ашигт ажиллагааг алдагдуулдаг байнгын саад бэрхшээлтэй тулгарч байна уу?? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, a 250300tph stone crushing plant is a critical capital asset, Гэсэн хэдий ч түүний гүйцэтгэл нь таны үр дүнг шууд тодорхойлдог. Үйл ажиллагааны нийтлэг бэрхшээлүүд орно:
Тогтворгүй дамжуулалт: Fluctuations in feed material hardness or size leading to an average output below the 280tph design target, causing project delays and missed delivery schedules.
Хэт их зогсолт: Frequent mechanical failures in key components or lengthy changeover times for maintenance, resulting in hundreds of lost production hours annually.
Онцгой үйл ажиллагааны зардал: Uncontrolled wear part consumption, inefficient power draw per ton of processed material, and the labor intensity of routine monitoring.
Бүтээгдэхүүний чанарын өөрчлөлт: Inability to consistently meet multiple spec products (жишээ нь e., 05mm, 1020mm, 2040mm) simultaneously due to inflexible or poorly calibrated crushing stages.
Өргөтгөх боломжийн хязгаарлалт: A fixed plant configuration that cannot adapt to changing project demands or feed materials without significant capital reinvestment.

Гол асуулт бол: how do you select a 250300tph crushing plant that transforms these cost centers into reliable, predictable production?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь иж бүрэн бүтээгдэхүүн юм, суурин 250300 TPH Hard Stone Crushing and Screening Plant. It is engineered for continuous, highvolume production of aggregates for large infrastructure projects, commercial concrete batching, and road base construction.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Том тэжээлийн материал (≤750 мм) бат бөх анхдагч хацарт бутлуураар ≤200мм хүртэл багасгасан.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Material is conveyed to a cone crusher circuit for further reduction, producing precisely shaped intermediates.
3. Дэлгэц авах & Ангилал: Multipledeck vibrating screens separate crushed material into specified finished product sizes.
4. Эргэлтийн эргэлт: Oversize material is automatically returned via conveyors to the appropriate crusher for reprocessing (хаалттай хэлхээний дизайн).
5. Хувьцаа: Finished aggregates are conveyed to designated stockpiles for loadout.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Боржин чулууг боловсруулахад тохиромжтой, сагссах, голын хайрга, and other abrasive materials with compressive strength up to 350MPa. Suited for permanent quarry sites or longduration (3+ year) project bases.
Хувьсгал: Not designed as mobile or semimobile equipment; relocation requires disassembly. Maximum feed size and final capacity are contingent on specific material characteristics. Not optimal for processing sticky or highclay content materials without prescreening/scalping modifications.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын анхдагч бутлуур | Техникийн үндэслэл: Оновчтой кинематик & highstrength steel castings | Үйл ажиллагааны ашиг тус: Sustained throughput with abrasive feeds, reduced risk of premature fatigue failure | ROI нөлөө: Lower costperton in primary stage by extending service intervals ≥25%

Intelligent Crushing Chamber Automation | Техникийн үндэслэл: Hydroset CSS adjustment & realtime pressure monitoring | Үйл ажиллагааны ашиг тус: Remote adjustment of product size and automatic overload protection without stopping production | ROI нөлөө: Minimizes unplanned stoppages and allows quick adaptation to different product specs

MultiStage Screening with Recirculation | Техникийн үндэслэл: High Gforce vibrating screens with modular deck options | Үйл ажиллагааны ашиг тус: Precise classification into up to 4 final products simultaneously; maximizes plant efficiency by reducing crusher load | ROI нөлөө: Increases saleable product yield by ensuring spec compliance

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Хүний машин интерфэйстэй програмчлагдсан логик хянагч (HMI) panel | Үйл ажиллагааны ашиг тус: Singlepoint monitoring/control of entire flow, fault diagnostics, and production data logging | ROI нөлөө: Reduces operational labor requirements and enables datadriven maintenance planning

Тоос дарах нэгдсэн систем | Техникийн үндэслэл: Усан хангамжид холбогдсон дамжуулах цэгүүд дэх хушууны массив & хөөрөг | Үйл ажиллагааны ашиг тус: Actively controls airborne particulate at primary sources | ROI нөлөө: Mitigates environmental compliance risks and reduces wear on machinery from dust ingress

Modular Structural Design | Техникийн үндэслэл: Prefabricated bolttogether support structures and walkways | Үйл ажиллагааны ашиг тус: Streamlined installation and future potential for plant reconfiguration or expansion | ROI нөлөө: Lowers initial installation time/cost by approximately 1520%

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Industry Standard for 250300tph Plant | Our 250300tph Stone Crushing Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| ~85% 88% (төлөвлөсөн & төлөвлөөгүй сул зогсолт) |> 92% (contractually backed) |> +5% нь +8% |
| Эрчим хүч ердийн клуб| Дундаж 0.8 1.0 kWh per ton of output |> ≤ 0.75 тонн тутамд кВт.ц |> Шалтгаална, хамаарна 15% Бууралт |
| Wear Part Cost/Ton| Өргөн хүрээтэй; often a reactive expense |> Guaranteed maximum cost/ton in service contract |> Predictable cost model; -ийн ердийн хэмнэлт 1020% |
| Бүтээгдэхүүний хэлбэрийн индекс| ≥ 95% куб агуулга |> Improved concrete mix quality & asphalt binding |
| Суурилуулах & Ашиглалтын хугацаа| 8 12 долоо хоног |> Target of 6 8 долоо хоног |> Шалтгаална, хамаарна 25% Faster TimetoProduction |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Төлөвлөсөн хүчин чадал: 250 300 метр тонн/цаг (varies based on feed material and product size).
Анхдагч crusher: Jaw Crusher Model [жишээ нь e., JC1303], Feed Opening ≥1000x800mm.
Secondary/Tertiary Crusher: Hydraulic Cone Crusher Model [жишээ нь e., HPC315], with automatic control system.
Дэлгэц: Two units of TripleDeck Inclined Vibrating Screens (Size e.g., 2400x6000мм).
Цалин зүй: Total installed power ~450 500 kw; mains voltage as per client specification.
Үндсэн материалын үзүүлэлтүүд: Main frame fabricated from Q345B steel; crusher liners from Mn18Cr2 alloy; conveyor belts rated for heavy impact (EP400/3).
Overall Plant Footprint (LxW): Approximately ~80m x ~45m (layout dependent).
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 20°C to +45°C with appropriate options for dust control and noise attenuation.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Highway Construction Project – Southeast Asia

Challenge A contractor needed consistent supply of three aggregate specifications (05mm sand substitute,1020mm &2031.5mm chip) from highly abrasive granite to meet tight paving deadlines.Downtime was not an option.
Solution Implementation of a tailored270 tph hard stone crushing plant featuring an extraheavyduty primary jaw crusher,a multichamber cone crusher setup,and aggressive screening decks.
Results The plant achieved an average output of285 tph over18 months.Product shape met EN standard requirements,and the plant’s availability rate was recorded at93%.The project finished ahead of schedule due toreliable onsite aggregate supply.

Commercial Granite Quarry – Eastern Europe

Challenge An existing quarry operation’s aging singlestage plant produced excessive flaky product unsuitedfor highvalue concrete applications,capping revenue potential.The system also suffered from high energy costs per ton.
Solution Replacement with a new300 tph threestage crushing and screening plant focused on cubicity.The design included advanced chamber optimization technology in the cone crushersand highefficiency motors across all drives.
Results Field data shows cubical content improved from~85%to96%.Energy consumption dropped by18%,and the abilityto produce premiumpriced aggregates increased overall quarry profitability byan estimated22%.

LargeScale Dam Project – South America

Challenge Processing massive volumesof river basaltwith fluctuating moisture content.Previous setups experienced frequent cloggingat screening stagesand conveyor transfer points,causing daily operational delays.
Solution A robust250 tphplant was configuredwith reinforced grizzly prescreening,a nonclog designed secondary impactor optionfor sticky material,and covered conveyorswith targeted cleanout points.The dust suppression system wasspecifically calibratedfor variable moisture conditions.
Results Throughput stabilized at design capacity.Plant clogging incidents were reducedby over90%,and the enclosed conveying minimized material lossand spillage,savingan estimated50 tonsper weekin recoveredproduct.

Арилжааны асуудал

Pricingfora complete250–300tph stone crushingplantis projectspecific,but falls withina capital investment tier typically rangingfrom$1.2millionto$2.5millionUSD,finalized upon configuration.

Нэмэлт шинж чанарууд:
Automated Wear Monitoring Systems
Onboard Power Generation Package
Advanced Noise Enclosure Modules
Remote Telematics & Performance Reporting Portal
Spare Parts Starter Kit

Үйлчилгээний багцууд:
1.Үндсэн баталгаа:Covers parts&labor formajor componentsfor12 months/2，000 цаг。
2.Planned Maintenance Package:Төлөвлөсөн шалгалтууд，wear part replacement，and annual overhauls fora fixed annual fee。
3.Бүрэн үйлчилгээний гэрээ(Санал болгож байна):Guarantees uptime(≥92%)，covers all parts(excluding consumables)，хөдөлмөр，and includes priority technical support。This converts unpredictable repair costsintoa fixed operational expense。

Санхүүжилтийн сонголтууд:
We workwith international financial partners toofferflexible solutions including equipment leasing，longterm installment plans(36–60 months)，or projectlinked financing。A preliminary feasibility study can be preparedtosupport your investment case。

Түгээмэл асуултууд

Q Whatis themaximum input sizeyourplantcan accept?
A Theprimary jawcrusherconfigurationacceptsfeedmaterialupto750mmin size。For optimal performance andreduced wear，we recommendprescreeningor grizzly feedingto remove sub–200mmfinesbeforetheprimary stage。

Q How many personnelare requiredto operatetheplant?
A ThecentralizedPLCcontrolsystemallowsforefficientoperationbya crewof2–3personnelformonitoring，ачаалж байна，and basic quality checks。Maintenanceis handledbyaseparatecrew。

Q Areyourplants compatiblewithexistingequipmentlikefeedersorscreenersfromother manufacturers?
A Тийм。Ourplantsaredesignedformodular integration。We can interfacewithyour existingfeed systems，дамжуулагч，or ancillary equipmentprovidedtechnical specificationsare sharedduringtheengineering phase。

Q Whatisthetypical deliveryandlead timefromorderto commissioning?
A Forastandardconfiguration，lead timeis approximately16–20weeksexworks。Deliveryand installation timelinesdependonsite readinessand location；ourproject management teamprovidesadetailed schedule。

Q Doyouprovideperformance guarantees?
A Тийм。We providecontractual guaranteeson rated capacity(basedon agreed feed material)，final product gradation，and total power consumption。Theseareverifiedduringthecommissioningacceptance tests。

Q Whatistheexpectedlifespanofthemain structuralcomponents?
A Themain structuralsteelframeworkis designedfora minimumservice lifeof20+yearsunder normal operating conditionswhen maintainedasper guidelines。

Q Canthisplantbeupgradedtoahighercapacityinthefuture?
A Themajormodular designallowsforscalability。Common upgradesinclude replacingcrushers withhighercapacity modelsor addingsupplementary screening units；this can befactoredintotheinitial layoutplanning