1. PAINPOINT DRIVE NOLEING

Та дунд том хэмжээний нийт үйлдвэрлэлийн үйл ажиллагааг удирдаж, ашигт ажиллагааг алдагдуулдаг байнгын саад бэрхшээлтэй тулгарч байна уу?? The challenges of a 250300tph stone crushing plant are often quantifiable: unplanned downtime from feeder or crusher blockages costing over $1,500 алдагдсан үйлдвэрлэлд цагт; inconsistent final product gradation leading to rejected loads and contract penalties; and spiraling maintenance costs from component wear in abrasive environments. Цааш нь, inefficient plant layout and manual controls contribute to high energy consumption per ton and operator safety risks. Are you asking how to achieve reliable throughput at the lower end of your target range, ensure consistent product specification for premium pricing, and control operational expenditure in a competitive market? The solution lies not just in individual machinery, but in a fully integrated and inspected 250300tph чулуу бутлах үйлдвэр.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэхүү шийдэл нь бүрэн шийдэл юм, stationary or semistationary 250300tph чулуу бутлах үйлдвэр, анхан шатны хувьд зориулагдсан, дунд, and tertiary reduction of hard rock (боржин чулуу, сагссах) ба зүлгүүрийн материалууд. It is engineered as a cohesive system where each component is matched for optimal flow. The operational workflow follows a closedcircuit design for precise product control: (1) Primary jaw crusher reduces raw feed from the quarry; (2) Secondary cone crusher further reduces material; (3) Screening units separate sized product from oversize material; (4) Oversize is recirculated via conveyors for further crushing; (5) Final products are stockpiled via radial stackers. This plant is suited for largescale infrastructure projects, арилжааны карьер, and highvolume aggregate supply. Үүний үндсэн хязгаарлалт нь тогтмол эсвэл хагас тогтсон шинж чанар юм, requiring planned site preparation and infrastructure.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан урьдчилсан угсралт & Хяналт шалгалт | Техникийн үндэслэл: Unitized structural fabrication with precommissioning checks | Үйл ажиллагааны ашиг тус: Газар дээр нь суулгах хугацааг хүртэл бууруулна 40%, minimizing weather delays and accelerating timetorevenue | ROI нөлөө: Lower labor costs and earlier production start offset initial capital outlay faster.

Ухаалаг үйл явцын хяналтын систем | Техникийн үндэслэл: Ачаалал хуваах алгоритмтай, алсаас хянах чадвартай төвлөрсөн PLC | Үйл ажиллагааны ашиг тус: Automatically regulates feeder rates and crusher settings to maintain optimal chamber levels, maximizing throughput and protecting against overloads | ROI нөлөө: Тогтвортой 58% эрчим хүчний үр ашгийг дээшлүүлэх (кВт.ц/тн) and reduced operator error.

HeavyDuty Vibrating Grizzly Feeder | Техникийн үндэслэл: Тохируулах боломжтой сараалжтай, бат бөх тавцангийн бүтэц | Үйл ажиллагааны ашиг тус: Effectively scalps fines ahead of the primary crusher and ensures steady, controlled feed without bridging | ROI нөлөө: Increases primary crusher efficiency by 1520% by reducing chamber packing, directly extending manganese wear life.

Гидравлик тохируулга & Цэвэрлэх | Техникийн үндэслэл: Integrated hydraulic systems on crushers for CSS adjustment and clearing tramp metal/uncrushables | Үйл ажиллагааны ашиг тус: Enables quick product size changes without downtime for manual shim adjustment and protects machinery from catastrophic damage | ROI нөлөө: Төлөвлөөгүй зогсолтыг багасгадаг; талбайн өгөгдөл харуулж байна a 30% reduction in crusherrelated downtime events.

Өндөр хүчин чадалтай конвейерийн систем | Техникийн үндэслэл: Channel frame design with impact idlers at loading points and variable frequency drives (Vfds) | Үйл ажиллагааны ашиг тус: Оргил ачааллыг найдвартай барьдаг, reduces spillage, and allows softstarting to lower mechanical stress | ROI нөлөө: Decreases belt replacement cycles by an average of 25% due to reduced mistracking and wear.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | 250300 tph үйлдвэрүүдийн үйлдвэрлэлийн стандарт | This 250300tph Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (%) | 8588% (төлөвлөсөн & төлөвлөөгүй сул зогсолт) | 92%+ (based on inspected component reliability) | +47% |
| МВт/ц тонн| 220 240 tons/MWh | 255 275 tons/MWh (via optimized flow & хяналтууд) | +1015% |
| Нэг тонн элэгдлийн зардал ($)| $0.085 $0.110/тонн | $0.065 $0.080/тонн (дээд зэргийн хайлш & оновчтой кинематик) | 2025% |
| Тохиргоо & Ашиглалтын хугацаа| 812 weeks after delivery onsite| 57 төрсний дараа долоо хоног (урьдчилан угсарсан модулиуд) |3540% |
| Бүтээгдэхүүний кубын индекс| Өргөн хүрээтэй; often secondary priority| Тогтвортой >75% (танхим & speed optimization)| More consistent premiumgrade product |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Designed Throughput: 250 300 метр тонн/цагт буталсан дүүргэгчийн.
Үихний материал: Хард рок (UCS up to 350 МПа), maximum feed size up to 750mm.
Анхдагч crusher: Эрүүлийн тусламж, feed opening ~1000x750mm to 1200x900mm.
Хоёрдогч/Гуравдагч бутлуур: Гидравлик конусан бутлуур(s), head diameter ~1600mm 2000mm.
Дэлгэц авах: Multideck vibrating screens totaling ~1824m² screening area.
Цалин зүй: Ойролцоогоор нийт суурилуулсан эрчим хүч 550 700 kw.
Үндсэн материалын үзүүлэлтүүд: Өндөр бат бэх ган хүрээ; AR400 liners at impact points; Grade I conveyor belting.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for ambient temperatures from 20°C to +50°C with appropriate options.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Highway Construction Project Supply | Сорилт: A contractor needed guaranteed delivery of 280tph of certified aggregate blends (3 different specifications) to meet tight paving schedules, with zero tolerance for gradation failure. Manual plants were causing bottlenecks.| Хариу: Implementation of an inspected 300tph closedcircuit crushing plant with precise screen decks and automated switching between product settings.| Үр дүн: Plant achieved an average output of 295tph within spec. Automated controls eliminated gradationrelated load rejections. The project finished its aggregate phase two weeks ahead of schedule.

Худалдааны боржингийн карьерын өргөтгөл| Сорилт: An existing quarry's production plateaued at 220tph due to an aging twostage plant. Downtime was frequent, and the inability to produce sufficient chip sizes limited sales in the asphalt segment.| Хариу: A new tertiary crushing stage was integrated into a redesigned flow using a preinspected plant module (конус Кретер & дэлгэц), upgrading the site to a complete 280tph threestage circuit.| Үр дүн: Дамжуулах чадвар дахин нэмэгдсэн 27%. The new chip product line captured an additional regional asphalt contract, increasing overall site revenue by an estimated18%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Бүрэн 250300tph чулуу бутлах үйлдвэр represents a significant capital investment with pricing structured according to configuration:
Үндсэн тохиргооны түвшин: Анхан шатны хацарт бутлуур орно, хоёрдогч конус crusher, үндсэн дэлгэцүүд, дамжуулагч, ган бүтэц, and electrical control cabin.
Сайжруулсан тохиргооны түвшин: Гуравдагч бутлах шатыг нэмдэг, automated process control system (Импорт), dust suppression system across all transfer points,
and heavierduty wear components.
Optional features include onboard generators for remote sites,
advanced dust collection baghouses,
and telematics packages for remote performance monitoring.

Service packages typically range from basic commissioning support
to comprehensive multiyear maintenance agreements
with guaranteed parts availability metrics.

Financing options commonly include equipment leasing
through partnered financial institutions
and milestonebased progress payment plans
for projects with longer lead times.

8. Түгээмэл асуултууд

Q1: Is this plant compatible with our existing primary feeding system or stockpile conveyors?
A1.: Engineering review is required.
The plant is designed as a full circuit but can be adapted
to interface with certain existing equipment,
provided capacity
and material flow specifications are matched during the design phase.

Q2:What level of operational staffing is required?
A2.: A welldesigned automated plant at this scale typically requires one operator in the control cabin
and one ground personnel for visual inspection
and routine checks,
reducing labor intensity compared to older manual plants.

Q3:What are the lead times from order placement to commissioning?
A3.: Lead times vary by configuration complexity,
but for standard designs,
industry data indicates full delivery within
20
26 долоо хоног,
with preinspected modular designs achieving site commissioning faster than traditional builtonsite approaches.

Q4.How does this solution address ongoing maintenance costs?
A4.: The specified use of premium wear materials
in highabrasion areas,
combined with centralized lubrication systems
and easyaccess maintenance platforms,
is proven to reduce direct wear costs per ton
and lower the time required for routine servicing.

Q5.Are spare parts readily available given global supply chain pressures?
A5.: Suppliers of reputable plants maintain critical spare part inventories based on consumption forecasting.
A servicelevel agreement can specify guaranteed holding levels
for your specific plant's highwear items.

Q6.Can the final product gradation be changed easily during operation?
A6.: Тиймээ.
The inclusion of hydraulic adjustment on crushers
and potentially variable screen deck angles allows operators
to change product settings within minutes from the control station,
supporting flexible production schedules.

Q7.What site preparation is necessary before delivery?
A7.: A prepared foundation plan will be supplied.
This generally requires leveled,
compacted ground;
provision for electrical substation connection;
and consideration for access roads
for both installation equipment
and future service vehicles