1. PAINPOINT DRIVE NOLEING

Та дунд зэргийн том хэмжээтэй дүүргэгчийн үйлдвэрлэлийн үйл ажиллагааг удирдаж байгаа бөгөөд анхдагч бутлах хэлхээндээ тогтмол саад бэрхшээлтэй тулгарч байна уу?? The challenges of sourcing a reliable 250300tph stone crushing plant are significant. Inefficient flow from primary to secondary stages can idle downstream equipment, directly costing over $500 алдагдсан үйлдвэрлэлд цагт. Plants in this capacity range often struggle with inconsistent feed size reduction, leading to premature wear on crusher liners and screens, which increases maintenance budgets by 1520%. Цааш нь, integrating equipment from multiple suppliers creates control complexity and extends commissioning time. Are you evaluating how to achieve rated throughput consistently without excessive operational overhead? Is your current setup failing to adapt to varying rock hardness, causing unpredictable final product gradation? The solution requires a singlesource, engineered system designed for this specific output target.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь иж бүрэн бүтээгдэхүүн юм, суурин 250300 цаг тутамд тонн (цагдаа) үндсэн чулуулаг бутлах, шигших үйлдвэр. It is engineered as a turnkey solution for producing specification aggregates (жишээ нь e., base material, бетон чулуу, асфальт чипс) from quarried limestone, боржин чулуу, or similar abrasive materials.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Dump trucks feed material into a largecapacity vibrating grizzly feeder which bypasses fines and directs oversize to a robust primary jaw crusher.
2. Дунд зэргийн бутлах & Дэлгэц авах: Crushed primary output is conveyed to a secondary cone crusher for further size reduction. Material is then screened via a highcapacity multideck screen.
3. Бүтээгдэхүүнийг ангилах & Хувьцаа: Onspec material is diverted to designated product conveyors for stockpiling. Oversize material is recirculated back to the secondary or tertiary crusher in a closedcircuit loop.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Тусгай зориулалтын дүүргэгч карьеруудад тохиромжтой, large road construction projects requiring onsite aggregate production, and mining operations processing nonmetallic minerals.
Хувьсгал: Not suitable for highly sticky or claybound materials without preprocessing. Хамгийн их тэжээлийн хэмжээг бутлуурын анхдагч нүхээр тодорхойлно (typically ≤750mm). Plant footprint requires significant prepared ground space.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Урьдчилан угсарсан төмөр хийцтэй гулсуурууд нь нэгдсэн зам, шаттай | Үйл ажиллагааны ашиг тус: Reduces onsite civil work and mechanical assembly by up to 40%, accelerating commissioning time to weeks instead of months. | ROI нөлөө: Lower installation labor costs and earlier revenue generation from plant output.

Төвлөрсөн PLC хяналтын систем | Техникийн үндэслэл: Хүний машин интерфэйс бүхий үйлдвэрлэлийн програмчлагдсан логик хянагч (HMI) мэдрэгчтэй дэлгэц | Үйл ажиллагааны ашиг тус: Операторууд моторын ачааллыг хянах боломжтой, конвейерийн хурд, and bin levels from a single station, enabling quick response to blockages or wearrelated performance drops. | ROI нөлөө: Optimizes power consumption and reduces required personnel for plant oversight.

HighStrength Conveyor System | Техникийн үндэслэл: Channel frame construction with impact idlers at loading points and abrasionresistant belting | Үйл ажиллагааны ашиг тус: Minimizes belt stretch and puncture failures from sharp aggregate, ensuring consistent material flow with less unplanned downtime. | ROI нөлөө: Reduces annual conveyor maintenance parts expenditure by an estimated 1825%.

Гидравлик тохируулга & Цэвэрлэх | Техникийн үндэслэл: Crushers equipped with hydraulic systems for CSS adjustment and chamber clearing | Үйл ажиллагааны ашиг тус: Allows operators to change product size or clear a stall in minutes without manual intervention, increasing plant utilization rates. | ROI нөлөө: Maximizes productive uptime; талбайн өгөгдөл харуулж байна a 57% improvement in availability compared to manual systems.

HeavyDuty Vibrating Grizzly Feeder | Техникийн үндэслэл: Robust feeder with adjustable grizzly bars and high Gforce vibration motors | Үйл ажиллагааны ашиг тус: Effectively scalps fines prior to the primary crusher and handles variable feed sizes without bridging, improving primary crusher efficiency and wear life. | ROI нөлөө: Extends jaw die life by up to 30% by reducing direct contact with abrasive fines.

Тоос дарах нэгдсэн систем | Техникийн үндэслэл: Strategically placed spray nozzles at transfer points powered by dedicated pump unit | Үйл ажиллагааны ашиг тус: Actively controls airborne particulate at source points, supporting compliance with worksite environmental regulations. | ROI Impact Mitigates risk of regulatory fines and reduces cleanup costs around the plant perimeter.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | 250300 tph үйлдвэрүүдийн үйлдвэрлэлийн стандарт | Энэхүү 250300 tph Чулуу бутлах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Үйлдвэрийн хүртээмж (Scheduled uptime) | 8892% (due to longer mechanical adjustments & component swaps)| >94% (leveraging hydraulic systems & modular component access)| +6% харьцангуй сайжирсан |
| Киловатт тутамд тонн (кВт.ц)| ~ 0.8 1.1 т/кВт.ц (тохиргооноос хамаарч өөр өөр байдаг) |>1.2 т/кВт.ц (optimized cavity designs & efficient conveyor drives)| Шалтгаална, хамаарна +20% эрчим хүчний зардал |
| Average Liner Life Secondary Crusher| 450 550 ажиллах цаг (for abrasive granite) |>600 ажиллах цаг (дээд зэргийн манган & optimized crushing chamber)| +15% үйлчилгээний хугацаа урт |
| Газар дээр нь ашиглалтад оруулах хугацаа| 8 12 бүрэлдэхүүн хэсгийг нийлүүлснээс хойш долоо хоногийн дараа|5 7 weeks after skid delivery| ~40% илүү хурдан байршуулалт |

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Төлөвлөсөн дамжуулах чадвар: 250 300 metric tons per hour of hard rock (задгай нягт ~1.6 т/м³).
Анхдагч crusher: Эрүүлийн тусламж, Feed Opening ≥750mm x ≤1060mm.
Хоёрдогч crusher: HeavyDuty Cone Crusher with ≥200kW drive motor.
Дэлгэцийн хэсэг: Гурвалсан тавцантай чичиргээт дэлгэц; нийт скрининг талбай ≥18м².
Эрчим хүчний шаардлага: Ойролцоогоор нийт суурилуулсан эрчим хүч 550 650 kw; main supply recommended at 400V/50Hz or tailored to regional standards.
Материалын үзүүлэлтүүд: Анхдагч бүтцийн ган ASTM A36; wear liners in highstress areas; conveyor idlers CEMA C/D class.
Гол физик хэмжигдэхүүнүүд (Ойролцоогоор.): Overall length of main crushing line: ~45м; Height at highest point (screen discharge): ~9м.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust protection standard IP54 for electrical panels.

6\. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Challenge A quarry needed to increase annual output by over 600k tons but had limited space for plant expansion and needed minimal disruption during commissioning.
Solution Implementation of this skidmounted 250300tph stone crushing plant alongside the existing circuit.
Results The modular plant was commissioned in under six weeks.The new line achieved an average throughput of 275 tph, increasing overall site production by 35% while maintaining consistent 19mm minus product gradation.

Том оврын хурдны зам барих

Challenge A contractor bidding on a remote highway project faced prohibitive costs for importing all required base layers.The project required 1 million tons of various aggregates over two years.
Solution Deployment of this portable 250300tph stone crushing plant at an identified local rock formation site along the highway corridor.
Results The plant produced all necessary subbase,Крусер гүйдэг,and pipe bedding materials onsite.Sourcing own aggregates resulted in an estimated project cost saving of 22% versus external purchase,and ensured uninterrupted supply.

7\. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн түвшнийг үндсэн тохиргооны дагуу зохион байгуулдаг:
• Base Configuration Tier Includes primary jaw crusher secondary cone crusher tripledeck screen basic conveyors central control panel PLC system starting within defined budget range typical turnkey projects this scale
• Enhanced Configuration Tier Adds automated metal detection tramp iron relief system upgraded dust suppression fog cannons extended walkway guarding packages
• Optional Features Onboard diesel generator set tertiary crushing stage VSI crusher manufactured sand additional product stockpile conveyors remote monitoring telematics package

Үйлчилгээний багц боломжтой:
• Standard Commissioning Supervision operator training
• Comprehensive Annual Maintenance Contract includes scheduled inspections wear part audits priority technical support
• Critical Spares Kits Prepackaged sets bearings belts hydraulic hoses other common wear components

Financing Options Equipment financing available through partners including operating leases capital leases longterm loans structures tailored match project cash flow timelines

8\. Түгээмэл асуултууд

Q What if my feed rock hardness exceeds your design parameters?
A Plant designed handle compressive strengths up 350 MPa. For harder materials we recommend specific liner metallurgy cavity profiles secondary cone crusher ensure throughput targets met

Q How does this system integrate existing screening washing equipment?
A The crushing line engineered standalone unit easily interfaced upstream downstream processes via standardized conveyor connections control system protocols Integration support provided during design phase

Q What typical operational crew required run this 250300tph plant efficiently?
A Most operations require one loader operator feed hopper one control room operator monitor entire circuit one ground person conduct visual inspections minimal crew achieves high output

Q Are spare parts readily available given global supply chain concerns?
A We maintain regional inventory critical wear parts rotating components provide guaranteed 48hour shipping commitment service contract holders minimizing production loss risk

Q Үндсэн бүрэлдэхүүн хэсгүүдэд ямар баталгаа өгсөн бэ?
A Structural components carry standard warranty Major crushers screens motors come manufacturer warranty typically ranging months depending component Extended warranty options available purchase

Q Can you provide detailed foundation drawings civil engineering requirements?
A Yes comprehensive foundation bolt layout drawings load data supplied upon order allowing your civil contractors prepare site advance equipment arrival

Q Do you offer performance guarantees on final product gradation throughput?
A Yes we contractually guarantee the plant will achieve specified throughput capacity produce within defined product gradation envelopes based agreed feed material characteristics