1. PAINPOINT DRIVE NOLEING

Are you managing a midtolarge scale aggregate operation and facing consistent pressure to meet project deadlines while controlling capital and operational expenditure? The challenges of a 250300tph stone crushing plant are significant. Inconsistent feed material causes unexpected wear and downtime on critical components. Bottlenecks in one crushing stage throttle the entire line’s output, leaving capacity unrealized. Rising energy costs directly erode profit margins on every ton produced. Цааш нь, frequent maintenance interrupts production schedules, and configuring a plant for multiple product specifications often requires manual adjustments and costly delays.

How do you achieve reliable 300tonperhour output without excessive maintenance overhead? Can your plant adapt to varying feed hardness and size without sacrificing final product gradation? Is your current solution delivering the expected return on investment through sustained availability and low costperton?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь иж бүрэн бүтээгдэхүүн юм, stationary 250300tph turnkey stone crushing and screening plant designed for highvolume production of aggregates for road base, бетон, болон асфальт. It is engineered for primary contractors and quarry operators requiring consistent, specificationgrade output.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Том тэжээл (≤750 мм) is reduced by a robust jaw crusher or primary impactor.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Material is conveyed to cone crushers or secondary impactors for further size reduction and shaping.
3. Дэлгэц авах: Multipledeck vibrating screens precisely separate crushed material into required product sizes (жишээ нь e., 05mm, 510mm, 1020mm).
4. МАТИС: A network of conveyors with centralized control transfers material between stages and to final stockpiles.
5. Тоос дарах: Шилжүүлгийн цэгүүдийн нэгдсэн шүршигч систем нь тоосонцрын ялгаралтыг хянадаг, ensuring environmental compliance.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Хатуу хаданд тохиромжтой (боржин чулуу, сагссах), шохойн чулуу, and river gravel applications. Suited for permanent installation in large quarry sites or major infrastructure project batching plants.
Хувьсгал: Хөдөлгөөнт болон хагас хөдөлгөөнт төхөөрөмж хэлбэрээр хийгдээгүй. Feed size and material abrasiveness must align with configured crusher chamber selections for optimal performance.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан гулсалтын загвар | Техникийн үндэслэл: Урьдчилан угсарсан, steelframed substructures | Үйл ажиллагааны ашиг тус: Газар дээр нь суулгах хугацааг хүртэл бууруулна 40%, ensures precise factory alignment of motors and drives | ROI нөлөө: Ашиглалтад хурдан орох нь орлого бүрдэлтийг хурдасгадаг; standardized modules simplify future maintenance.

Ухаалаг үйл явцын хяналтын систем | Техникийн үндэслэл: Ачаалал хуваалцах алгоритм бүхий PLC суурилсан автоматжуулалт | Үйл ажиллагааны ашиг тус: Optimizes crusher feed rates in realtime to prevent choking or running empty; monitors power draw for peak efficiency | ROI нөлөө: Reduces energy consumption per ton by an estimated 815% операторын алдааг багасгадаг.

HeavyDuty Wear Component Package | Техникийн үндэслэл: Өндөр хром үлээгч баар, manganese steel jaws/concaves, reinforced screen meshes | Үйл ажиллагааны ашиг тус: Үйлчилгээний интервалыг уртасгана 3050% in abrasive applications, maintains consistent product gradation longer | ROI нөлөө: Lowers costperton for wear parts and reduces downtime frequency for component changeouts.

MultiStage Dust Control Integration | Техникийн үндэслэл: Strategically placed spray nozzles with solenoid valves tied to conveyor operation | Үйл ажиллагааны ашиг тус: Effectively suppresses dust at each transfer point, improving site visibility and operator health | ROI нөлөө: Mitigates risk of environmental noncompliance fines and reduces cleanup labor.

Төвлөрсөн тослох & Тосолгооны систем | Техникийн үндэслэл: Automated pump system with distribution lines to key bearing points | Үйл ажиллагааны ашиг тус: Ensures critical bearings receive correct lubrication on schedule without manual intervention | ROI нөлөө: Холхивчийн дутуу эвдрэлээс сэргийлнэ, a leading cause of unplanned downtime.

HighCapacity Vibrating Screens with Deck Access System | Техникийн үндэслэл: Large screening area with adjustable throw; integrated walkways & платформууд | Үйл ажиллагааны ашиг тус: Maximizes screening efficiency; аюулгүй байдлыг хангадаг, easy access for mesh inspection and replacement | ROI нөлөө: Improves final product quality control and enhances worker safety during routine checks.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (250300tph үйлдвэр) | This 250300tph Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Үйлдвэрийн хүртээмж | 8588% (төлөвлөгөөт засвар үйлчилгээ орно) | 92%+ (engineered design) | +47% үргэлж ажиллах |
| Эрчим хүчний хэрэглээ (кВт.ц/тн)| Өргөн хүрээтэй; often not optimized per stage| Managed via intelligent load control| Шалтгаална, хамаарна 15% reduction demonstrable |
| Wear Life on Abrasive Rock| Standard manganese/chrome components| Premium alloy selection & танхимын оновчлол| +30% дундаж өсөлт |
| Суурилуулах & Ашиглалтын хугацаа| 812 weeks onsite assembly| ~57 weeks (modular skid design)| ~40% буурна |
| Бүтээгдэхүүний зэрэглэлийн тууштай байдал| Manual feed adjustment leads to variance| Automated setting regulation (ASRitype systems)| Variance improved by up to 25% |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Төлөвлөсөн дамжуулах чадвар: 250 300 метр тонн/цаг (varies based on feed material hardness & хэмжээг төлөх).
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (900x1200мм) эсвэл Анхдагч цохилтот бутлуур (Φ1600x2000mm).
Хоёрдогч/Гуравдагч бутлуур: Two units of Hydraulic Cone Crushers (жишээ нь e., HPC315).
Screening Stations: Two units of TripleDeck HeavyDuty Vibrating Screens (2400x6000мм).
Суулгасан нийт хүч: Ойролцоогоор 800 950 kw.
Үндсэн материалын үзүүлэлтүүд: Main frame structure fabricated from Q345B steel; wear liners use Mn18Cr2 or equivalent highgrade alloys.
Ургамлын ерөнхий ул мөр (L x W): ~120m x 85m (layout can be customized).
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°C орчны температурт зориулагдсан; dust emission control meets standard regulatory limits (<20mg/m³ at property boundary).

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Highway Construction Base Course Production | Сорилт: A national infrastructure project required consistent supply of three graded aggregates for road base layers from highly abrasive granite. The existing plant struggled with rapid wear and inconsistent sizing, threatening project timelines.| Хариу: Implementation of this heavyduty configured plant featuring cone crushers with automated settings control and premium wear packages.| Үр дүн: Achieved sustained output of 280tph. Wear part life increased by over 35%, reducing changeout downtime. Product gradation consistency met strict highway authority specifications throughout the contract.

Commercial Limestone Quarry Expansion | Сорилт: A quarry expanding its market needed to increase finished product range without adding separate processing lines or excessive manual sorting.| Хариу: Installation of this multistage plant with precise secondary/tertiary crushing circuits and highefficiency multideck screens.| Үр дүн:The plant reliably produces five distinct products simultaneously—from coarse aggregate to manufactured sand—at a combined rate exceeding 270tph, enabling entry into new concrete and asphalt mix markets.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our approach provides clarity in investment planning:

Үнийн шатлал: We offer three standard configurations:
Чухал: Core crushing & screening modules for reliable singleproduct output.
Advanced: Includes automation systems, enhanced dust control, wider conveyor specification.
Дээд зэрэглэлийн: Full turnkey package with premium wear materials package extended warranty coverage

Нэмэлт шинж чанарууд & Шинэчлэлтүүд: Specific options include automated metal detection/rejection systems advanced rockonrock shaping chambers additional sound attenuation enclosures remote monitoring telematics packages

Үйлчилгээний багцууд: Choose from annual maintenance contracts providing scheduled inspections guaranteed spare parts delivery priority technical support Extended warranty plans are available covering major structural components

Санхүүжилтийн сонголтууд: We work with established financial partners offer flexible leasing arrangements milestonebased project financing solutions tailored capital expenditure plans

8.Түгээмэл асуултууд

1.Q:What if our feed rock hardness exceeds the standard design parameters?
Аг:The plant's core structural design accommodates high loads but we conduct a detailed feed material analysis during quotation For extremely hard or abrasive materials we specify upgraded wear component alloys chamber geometries ensure designed throughput longevity

2.Q How does this plant manage fluctuations in incoming feed size?
A The intelligent process control system regulates feeder speeds based realtime crusher motor load preventing choking This combined surge pile capacity before primary crusher smooths out typical frontend loader variation

3.Q What typical timeframe expected from order placement commissioning?
A For standard configuration lead time manufacturing shipping approximately months Onsite installation commissioning modular skid design typically requires weeks depending local civil works readiness

4.Q Are spare parts readily available longterm?
A Yes We maintain global inventory strategic wear parts provide guaranteed stockholding agreements as part service packages All major mechanical electrical components internationally standardized brands ensuring supply chain redundancy

5.Q Can existing equipment integrated into new plant?
A Potentially yes An initial audit your current conveyors screens can determine compatibility integration feasibility often possible especially material handling equipment reducing overall project cost

6.Q What ongoing operational staffing requirements?
A The automated central control system allows efficient operation primary operators monitoring stations Additional personnel required routine mechanical checks stockpile management but labor intensity significantly lower versus manually controlled plants

7.Q What key factors influence final price quotation?
A Final pricing determined specific equipment selection required options degree site preparation needed local regulatory compliance costs shipping logistics destination Comprehensive site survey forms basis fixedprice turnkey proposal