1. PAINPOINT DRIVE NOLEING

Та дунд том хэмжээний нийт үйлдвэрлэлийн үйл ажиллагааг удирдаж, ашигт ажиллагааг алдагдуулдаг байнгын саад бэрхшээлтэй тулгарч байна уу?? Common challenges with conventional setups include:
Тогтворгүй дамжуулалт: Fluctuations in feed material hardness or size leading to unpredictable 250300 TPH гаралт, causing downstream delays.
Хэт их зогсолт: Frequent maintenance stops due to component wear or system failures, directly costing over $5,000 үйлдвэрлэлийн болон хөдөлмөрийн алдагдлыг цагт.
Үйл ажиллагааны өндөр төвөгтэй байдал: Multiple standalone units requiring separate setup, шалгалт тохируулга, and operator oversight, increasing labor costs and error potential.
Inflexible Product Specification Changes: Difficulty adapting to changing market demands for different aggregate sizes without significant reconfiguration time.

How do you achieve a steady 250300tph output with lower costperton, maximize equipment uptime, and gain the flexibility to meet varied product specs? The answer lies in a purposeengineered 250300tph stone crushing plant.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This product is a complete stationary crushing and screening solution engineered for continuous, дүүргэгчийн их хэмжээний үйлдвэрлэл. It is designed as an integrated circuit to reliably process hard rock (боржин чулуу, сагссах) and abrasive materials into precisely graded final products.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бутлах: Том тэжээлийн материал (750 мм хүртэл) бат бөх анхдагч хацарт бутлуураар багасдаг.
2. Дунд & ТОНОГ ТӨХӨӨРӨМЖ: Material is conveyed to cone crushers for further size reduction, ensuring cubical product shape.
3. Дэлгэц авах & Ангилал: Vibrating screens separate material into required size fractions.
4. Хувьцаа & Дамжуулах: Finished products are conveyed to designated stockpiles via radial stackers.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Томоохон ил уурхайн үйл ажиллагаанд нэн тохиромжтой, Дэд бүтцийн томоохон бүтцийн төсөл (ачаалуур тоглолцох, төмөр зам), болон арилжааны бетон/асфальт үйлдвэрийн тэжээл. Suited for processing granite, шохойн чулуу, голын чулуу, and other similar minerals.
Хувьсгал: Not designed for very soft or sticky materials like clay without preprocessing. Requires stable foundation and adequate electrical supply. Feed size must comply with primary crusher opening specifications.

3. ҮНДСЭН ОНЦЛОГ

Ухаалаг хяналтын систем | Техникийн үндэслэл: Centralized PLC with touchscreen HMI | Үйл ажиллагааны ашиг тус: Enables singlepoint monitoring and control of the entire 250300tph stone crushing plant flow, reducing operator workload by an estimated 30% | ROI нөлөө: Faster troubleshooting and optimized performance reduce nonproductive time by up to 15%

Хүнд даацын анхдагч станц | Техникийн үндэслэл: Deepchamber jaw crusher with reinforced frame and oversized bearings | Үйл ажиллагааны ашиг тус: Consistently handles tough feed conditions with less risk of bridging or premature wear | ROI нөлөө: Extended service intervals on wear parts lower maintenance costperton by an average of 18%

Гидравлик тохируулга & Цэвэрлэх | Техникийн үндэслэл: Integrated hydraulic systems on cone crushers | Үйл ажиллагааны ашиг тус: Allows operators to adjust CSS or clear cavities in minutes without manual disassembly | ROI нөлөө: Тогтмол тохируулга хийхэд зогсох хугацааг хүртэл бууруулна 80% гарын авлагын системтэй харьцуулахад

MultiStage Screening Precision | Техникийн үндэслэл: HighG force vibrating screens with deck tensioning systems | Үйл ажиллагааны ашиг тус: Delivers sharp product separation and high screening efficiency even under highload conditions | ROI нөлөө: Reduces recirculating load and improves final product yield, maximizing saleable material output

Нэгдсэн тоос дарах | Техникийн үндэслэл: Strategically placed spray nozzles fed by a highpressure pump system | Үйл ажиллагааны ашиг тус: Дамжуулах цэгүүдийн тоосжилтыг үр дүнтэй хянадаг, талбайн аюулгүй байдал, байгаль орчны шаардлагыг сайжруулах | ROI нөлөө: Avoids regulatory fines and reduces wear on machinery from abrasive dust

Модульчлагдсан бүтцийн дизайн | Техникийн үндэслэл: Prefabricated walkways, платформууд, and support structures | Үйл ажиллагааны ашиг тус: Simplifies installation and future reconfiguration or relocation of the plant | ROI нөлөө: Cuts initial installation time by approximately 25%, үйлдвэрлэлийн хугацааг хурдасгах

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Conventional Setup) | Энэхүү 250300 tph Чулуу бутлах үйлдвэрийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Дундаж хүртээмж | 8588% (төлөвлөсөн/төлөвлөөгүй зогсоолууд) | Талбайн өгөгдөл нь тогтвортой байгааг харуулж байна >92% availability over annual cycles| +5% сайжруулалт |
| Нэг тонн эрчим хүчний хэрэглээ| Based on disparate motor loads per unit| Optimized system design with loadsensing conveyors reduces total draw| Шалтгаална, хамаарна 12% илүү үр дүнтэй |
| Part Life өмс (Чухал)| Varies significantly with abrasiveness| Proprietary alloy jaws & liners demonstrate longer life in controlled tests| +2030% уртасгасан амьдрал |
| Бүтээгдэхүүний хэлбэрийн индекс (Хүю Бид)| Dependent on secondary stage only| Multichamber cone crushing ensures controlled fracture across stages| Improved cubicity by ~15% |
| Дахин тохируулах хугацаа| Manual adjustment can take multiple shifts| Hydraulic settings allow major changes within a single shift|50% илүү хурдан |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Төлөвлөсөн хүчин чадлын хүрээ: 250 300 метр тонн/цаг (материалын нягтралаас хамааран өөр өөр байдаг & гэгүүэг).
Анхдагч crusher: Хацарт бутлуурын загвар [жишээ нь e., PE900x1200], Тэжээлийн нээлхий 900мм x 1200мм.
Хоёрдогч/Гуравдагч бутлуур: Two units of Cone Crushers [жишээ нь e., HPC315], each with hydraulic adjustment.
Шалгах нэгжүүд: Two sets of TripleDeck Inclined Vibrating Screens [жишээ нь e., 3YK2870].
Цалин зүй: Ойролцоогоор нийт суурилуулсан эрчим хүч 550650 kw; аж үйлдвэрийн эрчим хүчний тогтвортой хангамжийг шаарддаг.
Үндсэн материалын үзүүлэлтүүд: Үндсэн хүрээ нь Q345B гангаар хийгдсэн; Wear plates use Mn18Cr2 highmanganese steel; Conveyor belts rated for heavy impact (EP400/3).
Ойролцоогоор ул мөр (LxW): ~85m x 45m (layout dependent on site specifics).
Байгаль орчны үйл ажиллагааны хүрээ: Тосолгооны тохиромжтой сонголт бүхий 20°C-аас +45°C хүртэлх орчны температурт зориулагдсан.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерыг өргөтгөх төсөл

Challenge A quarry needed to increase output from 180tph to a steady 280tph to fulfill a highway construction contract but had space constraints limiting extensive new foundations.
Solution Implementation of our compact modular design for a complete stationary crushing plant allowed integration into the existing flow. The focus was on the highcapacity cone crushers for secondary/tertiary stages.
Results The plant achieved sustained throughput of >290tph of granite aggregate meeting strict ASTM specs. The modular design cut installation time by six weeks versus traditional builds.

Commercial Aggregate Supplier Diversification

Challenge A regional supplier faced fluctuating demand between concrete chips (19мм) and road base material (40мм). Changing product specs with their old multiunit setup caused fullday production halts.
Solution A new integrated circuit featuring cone crushers with rapid hydraulic CSS adjustment was installed as their primary stone crushing plant solution.
Results Changeover time between major product specifications was reduced from over eight hours to under ninety minutes. This flexibility allowed the supplier to capture spotmarket contracts profitably.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Манай шийдлүүдийг шаталсан тохиргоогоор санал болгодог:

1. Standard Configuration Includes primary jaw crusher secondary cone crusher tertiary cone crusher screens basic conveyors dust suppression steel structure control panel
2 Premium Configuration Adds automated grease lubrication systems metal detectors magnetic separators onboard generator compatibility more comprehensive walkways
3 Customized Configuration Engineered for specific feed materials or extreme output requirements e g additional pre screening scalping unit special wear liners

Optional Features Advanced rock level sensors remote monitoring telemetry package sound enclosures heated lube systems

Service Packages We offer tiered annual service agreements covering scheduled maintenance parts discounts priority technical support Operator training programs are included with every installation

Financing Options We work with international export finance partners can facilitate leasing structures or milestone based payment plans tailored for large capital equipment purchases

8 Түгээмэл асуултууд

Q What is the lead time from order confirmation delivery?
A For standard configurations lead time is typically weeks months depending on final specifications Custom designs require additional engineering time Detailed schedules are provided upon project initiation

Q How does this plant handle variations in feed material hardness?
A The core design uses robust crushers sized above nominal capacity providing headroom Cone crushers hydraulic overload protection automatically handle momentary hardness spikes preventing damage minimizing unplanned stops

Q What are the ongoing operational costs we should budget?
A Primary costs are energy wear parts replacement labor Field data indicates average cost per ton processed factoring these elements typically ranges X Y currency units depending local power rates Regular planned maintenance is critical controlling long term costs

Q Is technical training provided our operations team?
A Yes comprehensive onsite training conducted commissioning covers daily operation routine maintenance safety procedures basic troubleshooting Documentation includes detailed operation maintenance manuals English local language requested available

Q Can we integrate existing equipment like our current primary crusher into new system?
A Engineering assessment required determine compatibility control integration conveyor interfacing Many projects incorporate one two existing major units reduce overall investment cost feasibility study can confirm this option