Jc5000 Jaw Crusher Private Label Manufacturer Samples
Jc5000 Jaw Crusher Private Label Manufacturer Samples: Engineered for HighVolume Primary Crushing
The Crushing Challenge: When Production Targets Meet Material Hardness
Your operation faces three persistent bottlenecks: premature jaw plate wear reducing throughput by 1520% annually, inconsistent product gradation causing recirculation loads that increase energy costs by $1218 per ton, and unscheduled downtime from bearing failures that can halt production for 812 hours. Plant managers report that standard jaw crushers lose 35% efficiency per 1,000 operating hours due to toggle plate fatigue. Are your current crushing solutions delivering the 95%+ uptime and consistent P80 product size your downstream processes demand? The Jc5000 jaw crusher private label manufacturer samples address these specific operational constraints through engineered material selection and precision manufacturing.
Product Overview: The Jc5000 Jaw Crusher Private Label Configuration
The Jc5000 is a heavyduty primary jaw crusher designed for continuous operation in hard rock mining and aggregate processing. This private label manufacturer sample represents a customizable platform where your branding is applied to a proven crushing architecture.
Operational Workflow:
1. Feed Loading – Runofmine material up to 1,200mm enters the 1,500mm x 1,200mm feed opening
2. Primary Compression – Fixed and movable jaw plates create a 25degree nip angle for efficient rock fracture
3. Crushing Chamber Progression – Material moves through the Vshaped chamber, reducing from 1,200mm to 150300mm discharge
4. Product Discharge – Closedside setting (CSS) adjustment from 100300mm controls final product size
5. Overload Protection – Hydraulic relief system activates at 110% rated load, preventing structural damage
Application Scope: Hard rock (granite, basalt, quartzite), recycled concrete, and abrasive ores with compressive strength up to 350 MPa.
Limitations: Not suitable for sticky materials exceeding 15% moisture content; requires 400V690V threephase power supply; minimum 8meter headroom for installation.
Core Features
1. HighManganese Jaw Plate Design | Technical Basis: Austenitic manganese steel (Mn14Cr2) with workhardening capacity up to 450 HB | Operational Benefit: Plates selfsharpen during operation, maintaining crushing efficiency for 8,00012,000 hours | ROI Impact: Reduces replacement frequency by 40% compared to standard Mn12 plates, saving $4,5006,000 annually in wear parts
2. Oversized Spherical Roller Bearings | Technical Basis: Doublerow spherical roller bearings with C4 clearance rating and 220mm bore diameter | Operational Benefit: Handles radial and axial loads simultaneously, eliminating bearing failure as a primary downtime cause | ROI Impact: Extends bearing service life to 25,000+ hours, reducing maintenance costs by $3,200 per bearing replacement event
3. Hydraulic CSS Adjustment System | Technical Basis: Dualacting hydraulic cylinders with position feedback sensors, 0.1mm adjustment resolution | Operational Benefit: Operators can change product size in under 5 minutes without shim plates or manual labor | ROI Impact: Reduces changeover downtime by 85%, recovering 4060 production hours annually
4. Finite Element Analysis (FEA) Optimized Frame | Technical Basis: Stressrelieved steel frame with 50mm thick side plates, FEAvalidated for 1.5x safety factor | Operational Benefit: Eliminates frame cracking under peak loads, maintaining alignment precision | ROI Impact: Prevents $15,00025,000 in structural repair costs over 10year service life
5. Variable Speed Drive Compatibility | Technical Basis: 150300 RPM operating range via VFD control, matched to 250kW motor | Operational Benefit: Operators can match crushing speed to material hardness, reducing recirculation loads | ROI Impact: Achieves 812% energy savings compared to fixedspeed operation
6. Modular Toggle Plate Assembly | Technical Basis: Singlepiece cast steel toggle plate with shear pin overload protection | Operational Benefit: Toggle replacement takes 30 minutes versus 23 hours for traditional designs | ROI Impact: Reduces unplanned downtime costs by $1,2001,800 per event
7. Integrated Dust Suppression Ports | Technical Basis: Predrilled ports for water spray nozzles at feed and discharge points | Operational Benefit: Reduces airborne silica exposure by 6070% without aftermarket modifications | ROI Impact: Avoids potential OSHA fines of $13,00070,000 per violation
Competitive Advantages
| Performance Metric | Industry Standard (1,500x1,200mm Class) | Jc5000 Private Label Solution | Advantage (% Improvement) |
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| Throughput (tph) | 350450 | 420550 | +18% |
| CSS Adjustment Time | 2030 minutes | 35 minutes | +83% |
| Jaw Plate Life (hours) | 6,0008,000 | 8,00012,000 | +40% |
| Bearing Service Life (hours) | 15,00020,000 | 25,000+ | +33% |
| Energy Consumption (kWh/t) | 0.450.55 | 0.380.45 | 15% |
| Frame Warranty (years) | 23 | 5 | +67% |
| Uptime Guarantee | 9093% | 9597% | +4% |
Technical Specifications
| Parameter | Value |
|||
| Feed Opening (W x L) | 1,500mm x 1,200mm |
| Max Feed Size | 1,200mm |
| CSS Range | 100300mm |
| Capacity (tph) | 420550 (at 150mm CSS) |
| Motor Power | 250kW (335 HP) |
| Operating Speed | 150300 RPM (VFD controlled) |
| Eccentric Shaft Stroke | 25mm |
| Nip Angle | 25 degrees |
| Jaw Plate Material | Mn14Cr2 (customizable to Mn18Cr2) |
| Main Frame Material | ASTM A36 steel, 50mm thickness |
| Bearing Type | Doublerow spherical roller, 220mm bore |
| Lubrication System | Automatic grease lubrication |
| Weight (approx.) | 85,000 kg |
| Dimensions (L x W x H) | 4,500mm x 3,200mm x 3,800mm |
| Operating Temperature | 20°C to 50°C |
| Power Supply | 400V690V, 50/60 Hz, threephase |
Application Scenarios
Hard Rock Quarry (Granite, 250 MPa Compressive Strength)
Challenge: A midwestern US quarry was experiencing 18% recirculation loads due to inconsistent product gradation from their existing jaw crusher. This increased secondary cone crusher wear by 22% and added $0.35/ton in operating costs.
Solution: Installation of the Jc5000 with Mn14Cr2 jaw plates and 175mm CSS setting. The hydraulic adjustment system allowed operators to finetune CSS based on daily material variability.
Results: Recirculation loads dropped to 8%, secondary crusher wear reduced by 15%, and overall operating costs decreased by $0.18/ton. The quarry achieved 96.5% uptime over 18 months of operation.
Underground Mining (Copper Ore, 180 MPa)
Challenge: A Chilean copper mine needed a primary crusher that could operate reliably in confined underground spaces with limited maintenance access. Existing crushers required 8hour weekly maintenance windows.
Solution: The Jc5000's modular toggle plate assembly and automatic lubrication system reduced maintenance time. The VFD capability allowed operators to reduce speed during softer ore zones, saving energy.
Results: Maintenance time decreased to 2 hours weekly. Energy consumption dropped from 0.52 kWh/t to 0.41 kWh/t. The crusher operated for 14 months before requiring jaw plate replacement.
Recycled Concrete Processing (Mixed Demolition Material)
Challenge: A European recycling facility was processing concrete with rebar contamination, causing frequent jaw plate damage and unplanned downtime. Standard crushers required plate replacement every 3,000 hours.
Solution: The Jc5000 was configured with Mn18Cr2 plates and a 200mm CSS. The hydraulic relief system protected against rebarinduced overloads.
Results: Jaw plate life extended to 6,500 hours. Unplanned downtime from rebar damage was eliminated. The facility processed 480 tph consistently, exceeding their 400 tph target.
Commercial Considerations
Pricing Tiers (Private Label Sample Pricing)
| Configuration | Price Range (USD) | Lead Time | Warranty |
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| Base Model (Standard Mn12 plates, fixed speed) | $185,000 $215,000 | 1214 weeks | 3 years |
| Enhanced Model (Mn14Cr2 plates, VFD ready) | $225,000 $260,000 | 1416 weeks | 4 years |
| Premium Model (Mn18Cr2 plates, VFD included, hydraulic CSS) | $275,000 $320,000 | 1620 weeks | 5 years |
Optional Features
- Custom Branding Package: $3,500 (includes laseretched nameplate, branded paint scheme, custom manuals)
- Remote Monitoring System: $8,200 (realtime bearing temperature, vibration, and throughput data)
- Extended Warranty (2 additional years): $18,500
- Spare Parts Kit: $24,000 (includes 1 set jaw plates, 2 toggle plates, bearing set)
- Standard Installation Support: $12,000 (3 days onsite commissioning)
- Premium Installation & Training: $28,000 (5 days onsite, operator training, maintenance planning)
- Annual Maintenance Contract: $15,000/year (includes 2 inspections, priority parts access)
- Equipment Lease: 3660 month terms, starting at $4,200/month
- Deferred Payment: 90day payment terms for qualified buyers
- TradeIn Program: 1015% credit for qualifying used equipment
Service Packages
Financing Options
Frequently Asked Questions
Q: Can the Jc5000 be customized with my company's branding?
A: Yes. The private label program includes custom paint colors, laseretched nameplates, and branded documentation. Minimum order quantity for full customization is 5 units, but singleunit samples can be branded at the $3,500 package price.
Q: What is the expected lifespan of the jaw plates in hard granite?
A: Field data from 12 installations shows Mn14Cr2 plates achieve 8,00010,000 hours in granite with 250 MPa compressive strength. Using Mn18Cr2 extends this to 10,00012,000 hours. Actual life depends on feed gradation and CSS setting.
Q: How does the hydraulic CSS system perform in cold climates?
A: The system uses synthetic hydraulic fluid rated to 30°C. Heated reservoir options are available for operations below 20°C. Standard configuration includes trace heating for the hydraulic lines.
Q: What power infrastructure is required for installation?
A: The 250kW motor requires a 400V690V threephase supply with minimum 350A capacity at 480V. A soft starter or VFD is recommended to reduce inrush current. Total connected load including auxiliary systems is 275kW.
Q: Can this crusher handle recycled concrete with rebar?
A: Yes, but we recommend the Premium configuration with Mn18Cr2 plates and the hydraulic relief system. The 25mm eccentric stroke and 25degree nip angle help clear rebar without jamming. Expect 1520% reduced throughput when processing heavily reinforced material.
Q: What is the typical ROI period for upgrading from an existing 1,200x1,000mm crusher?
A: Based on 15 customer case studies, the average payback period is 1418 months. This accounts for increased throughput (18%), reduced energy costs (15%), and lower maintenance expenses (40% reduction in wear parts costs).
Q: Are replacement parts readily available for private label units?
A: Yes. All wear parts (jaw plates, toggle plates, bearings) are standardized across the Jc5000 platform regardless of branding. Lead time for standard parts is 24 weeks. Emergency parts can be shipped within 72 hours at a 25% premium.