1. PAINPOINT DRIVEN OPENING

Are escalating operational costs and unpredictable downtime eroding your aggregate or mining profit margins? Primary crushing is a critical bottleneck, and equipment failure here cascades through your entire operation. Consider these common challenges:
Excessive Downtime for Maintenance: Frequent liner changes and unexpected mechanical repairs halt your primary line, costing thousands per hour in lost production.
High Wear Part Consumption: The cost and labor of repeatedly replacing jaws, bearings, and other consumables directly impact your bottom line.
Inconsistent Product Gradation: Fluctuations in feed size or hardness lead to poor CSS control, resulting in offspec product that requires reprocessing.
Rising Energy Costs: Inefficient crushing action consumes excessive power without delivering proportional throughput.
Structural Integrity Concerns: Frame fatigue or premature failure under cyclical loading poses safety risks and leads to catastrophic capital expense.

Is your primary crusher a source of constant cost and concern, rather than a reliable foundation for your plant? A strategic investment in a robust jaw crusher is not merely an equipment purchase—it is a direct intervention on your operational P&L.

2. PRODUCT OVERVIEW

The JC5000 Jaw Crusher is a highcapacity, singletoggle jaw crusher engineered for heavyduty primary crushing applications in mining, quarrying, and largescale construction recycling. Its design focuses on delivering maximum availability and the lowest cost per tonne in its class.

Operational Workflow:
1. Feed Intake: Large runofmine or quarryrun material (up to 1300mm) is directed into the deep, nonchoking crushing chamber.
2. Compressive Crushing: The aggressive elliptical jaw motion applies high pressure at the inlet, effectively breaking large boulders and reducing the material size progressively down the chamber.
3. Discharge & Clearance: The steep nip angle and large vertical stroke at the discharge point ensure rapid material evacuation, preventing packing and promoting high throughput.

Application Scope: Ideal for hard rock (granite, basalt), abrasive ores, and demolition concrete. Suited for stationary plants or large mobile tracked setups.

Limitations: Not designed for sticky, clayrich materials without prescreening; maximum capacity is dependent on feed material characteristics and plant configuration.

3. CORE FEATURES

HeavyDuty Frame Design | Technical Basis: Finite Element Analysis (FEA) optimized stress distribution | Operational Benefit: Eliminates frame fatigue cracking under maximum load conditions | ROI Impact: Extended service life reduces total cost of ownership; prevents catastrophic failure and associated production losses.

Hydrostatic Drive & Chamber Clearing | Technical Basis: Hydraulic system allows reversible operation to clear blockages | Operational Benefit: Clears tramp metal or bridging in minutes without manual intervention | ROI Impact: Reduces unplanned downtime by up to 80% for common blockage events, protecting downstream equipment.

Deep Symmetrical Crushing Chamber | Technical Basis: Long wedged crosssection with steep nip angle | Operational Benefit: Promotes natural flowdown action, reduces wear part scrubbing, increases liner life | ROI Impact: Field data shows 1525% longer jaw plate life compared to conventional designs.

HeavyDuty Roller Bearing Assembly | Technical Basis: Spherical selfaligning roller bearings with larger load capacity | Operational Benefit: Higher radial load tolerance ensures smooth operation under shock loads from uncrushables | ROI Impact: Industry testing demonstrates bearing L10 life exceeding 30,000 hours under normal conditions.

QuickAdjust CSS Wedge System | Technical Basis: Mechanically actuated wedgeandshim setting adjustment | Operational Benefit: Operators can adjust closedside settings safely in under 30 minutes without special tools | ROI Impact: Maintains product spec consistency faster, increasing plant utilization rates.

Integrated Motor Base & Belt Guard | Technical Basis: Unified chassis design with internal drive guards | Operational Benefit: Simplifies installation alignment; provides superior operator safety with minimal external guarding required | ROI Impact: Reduces installation time by approximately 20% and complies with global safety standards.

4. COMPETITIVE ADVANTAGES

| Performance Metric | Industry Standard (Comparable Class) | JC5000 Jaw Crusher Solution | Advantage (% improvement) |
|||||
| Annual Availability | 88 92% | > 95% | +4% operational uptime |
| Jaw Plate Life (Abrasive Gr.)| 120,000 150,000 tonnes | 180,000+ tonnes | +2025% wear life |
| Specific Energy Consumption (kWh/tonne)| 0.8 1.1 kWh/t | 0.7 0.9 kWh/t | 15% average energy use |
| Throughput Capacity (tph) | Varies with CSS +1520% sustained throughput at equivalent CSS |
| Blockage Clearance Time >60 minutes manual 80% |

5. TECHNICAL SPECIFICATIONS

Feed Opening: 1500mm x 1300mm (59" x 51")
Maximum Feed Size: Up to1300mm (51")
Closed Side Setting Range:150mm 300mm (6" 12")
Capacity Range:500 1，200 tph，dependent on material type，feed gradation，and CSS
Drive Power Requirement：400 kW（500 HP）electric motor
Crusher Weight（excl.motor）：Approx。86，000 kg（189，600 lbs）
Frame Construction：Highstrength fabricated steel，stressrelieved
Jaw Plates：Premium manganese steel（14%18%）with optional alloy overlays
Operating Temperature Range：25°C to +40°C（13°F to104°F）with standard lubrication

6. APPLICATION SCENARIOS

Granite Quarry，Southeast Asia｜Challenge：Extreme abrasiveness of feed material caused jaw plate replacement every8 weeks，resulting in96 hours of annual downtime per change。Solution：Installation of one JC5000 Jaw Crusher with optional XtraTough manganese jaws。Results：Jaw plate life extended to14 weeks。Annual crusherspecific downtime reduced by120 hours，and wear part costs lowered by22%，delivering full ROI in19 months。

Iron Ore Processing Plant，Australia｜Challenge：Unpredictable feed containing occasional tramp metal led to frequent chamber blockages and bent shafts on previous equipment。Solution：Deployment of the JC5000 with its hydrostatic chamber clearing system。Results：Blockage events are cleared in an average of7 minutes versus the previous90minute procedure。Zero instances of shaft damage have been recorded in24 months of operation。

7.COMMERCIAL CONSIDERATIONS

The JC5000 Jaw Crusher is offered as a capital solution designed for longterm operational savings。

Pricing Tiers
• Base Equipment Package：Includes crusher，motor mounts，and drive guards。
• Plant Integration Package：Base plus integrated motor，Vbelts，starter,and lubrication system。
• Turnkey Skid Package：Fully assembled on a structural steel skid for rapid connection to plant infrastructure。

Optional Features：
• Automated Greasing Systems
• Wear Monitoring Systems
• Dust Sealing Kits
• Special Alloy Jaw & Side Liners

Service Packages：
• Planned Maintenance Agreements
• Wear Part Kits with guaranteed pricing
• Remote Performance Monitoring

Financing Options：
Flexible capital expenditure solutions are available including straight purchase，leasetoown agreements,and tailored financing through partner institutions。

8.FAQ

Q1：Is the JC5000 compatible with our existing secondary cone crusher circuit？
A1：Yes。The adjustable CSS range and high reduction ratio allow it to be matched with most secondary/tertiary stages。Our engineering team can review your circuit flow sheet to confirm optimal sizing。

Q2：What is the expected impact on our overall plant energy consumption？
A2：Due to its efficient crushing kinematics和lowfriction bearing design,the JC5000 typically reduces specific energy consumption by15% versus older generation jaw crushers.This can translate into significant annual savings depending on your local power costs和operating hours。

Q3：How does the maintenance schedule compare to other primary crushers？
A3:The maintenance interval for key components like bearings是extended due to their oversize rating和robust sealing.Routine greasing和inspection points are standardized for efficiency.Most planned maintenance can be conducted during scheduled plant shutdowns。

Q4:What commercial terms are standard？
A4:Pricing is FOB manufacturing facility.Support includes standard warranty covering defects in materials和workmanship.Extended warranty options are available.Conditional performance guarantees can be structured based on agreedupon feed material specifications。

Q5:What training is provided for our operators？
A5:A comprehensive operator training program is included with purchase covering safe operation daily checks adjustment procedures和basic troubleshooting.This is conducted during commissioning at your site。

Q6:What lead time can we expect from order placement？
A6 Lead times vary based on configuration和current manufacturing cycle Typically delivery occurs within1624 weeks from order confirmation allowing for engineering fabrication testing和shipping logistics

Q7 Are there options for different jaw profiles？
A7 Yes Several standard corrugations are available optimized for different material types从highly abrasive到highimpact applications Our technical team will recommend the optimal profile based on your sample analysis