1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? Managing a crushing and screening operation presents persistent challenges that directly impact your bottom line. Consider these common scenarios:
Coûts de maintenance élevés & Temps d'arrêt imprévus: Frequent component failures and reactive repairs lead to costly work stoppages. Can your budget withstand the dual hit of parts replacement and lost production?
Flux de matériaux inefficace & Goulots d'étranglement: Mismatched equipment capacities or poor plant layout result in idle crushers waiting for screens, or viceversa. How much potential throughput are you sacrificing daily?
Spécifications du produit final incohérentes: Fluctuations in gradation and contamination reduce product value and lead to rejected loads, damaging client relationships and revenue.
Rising Operational Complexity & Coûts de main-d'œuvre: Does running your plant require constant manual adjustment and oversight, tying up skilled personnel on routine tasks instead of optimization?
Usure rapide dans les applications abrasives: The financial burden of constantly replacing liners, écrans, and wear parts in highabrasion environments can be staggering.

Si ces problèmes vous semblent familiers, the solution lies not in a single machine, but in a cohesive system designed from the ground up for synchronized performance. The right wholesale crushing and screening equipment package is engineered to address these exact pain points.

2. APERÇU DU PRODUIT

Cette gamme de produits comprend une gamme complète, semifixed, or modular crushing and screening plants available for wholesale procurement. These integrated systems are designed for highvolume aggregate production, pré-enrichissement minier, et C&D recyclage. Le flux de travail opérationnel est conçu pour le traitement continu des matériaux:

1. Réduction de la taille primaire: Raw feed material is reduced by a primary crusher (par ex., mâchoire ou giratoire) à une taille transportable.
2. Présélection & Routage: A primary screen separates fines and directs onsize material to later stages, optimizing crusher load.
3. Concassage secondaire/tertiaire: Cone or impact crushers further reduce material to the target specifications in closedcircuit with screens.
4. Dimensionnement final & Stockage: Multiple deck screens precisely sort crushed material into specified grades, qui sont ensuite acheminés vers des stocks désignés.

Champ d'application: Idéal pour les carrières à fort tonnage, largescale mining precrushing, et les grands projets d'infrastructure nécessitant une, spec aggregate.
Limites: These are capitalintensive systems designed for stationary or semipermanent installation. They are not suitable for smallscale, highly mobile contract crushing requiring daily relocation.

3. CARACTÉRISTIQUES PRINCIPALES

Système de contrôle de processus intelligent | Base technique: PLCbased automation with loadmanagement algorithms | Avantage opérationnel: Monitors crusher power draw and feed rates to prevent overloads and optimize throughput automatically | Impact sur le retour sur investissement: Reduces operator intervention requirements by up to 40% and increases average throughput by 815% through consistent operation.

Unified Chassis Modular Design | Base technique: Préconçu, modules boulonnés pour concasseurs, écrans, et convoyeurs | Avantage opérationnel: Dramatically reduces plant setup and relocation time compared to traditional fixedbase construction | Impact sur le retour sur investissement: Réduit les coûts de main-d'œuvre d'installation d'environ 30% and minimizes revenue loss during plant repositioning.

Standardisation des composants robustes | Base technique: Boîtiers de roulements communs, hydraulic components, and drive systems across multiple machine types | Avantage opérationnel: Simplifies maintenance training and reduces required spare parts inventory | Impact sur le retour sur investissement: Lowers lifetime maintenance costs by an average of 18% and improves repair turnaround time.

Advanced Wear Protection Layout | Base technique: CADoptimized wear part geometry using AR400/500 steel or ceramic composites | Avantage opérationnel: Extends service intervals for liners, barres de soufflage, and screen media in abrasive applications | Impact sur le retour sur investissement: Directly reduces consumable parts cost per ton by up to 25%, basé sur des données de terrain.

Graissage centralisé & Système de lubrification | Base technique: Automatisé, programmable lubrication system with feed lines to critical bearing points | Avantage opérationnel: Assure une lubrification optimale des roulements sans intervention manuelle, prévenir les pannes prématurées | Impact sur le retour sur investissement: Mitigates a leading cause of unscheduled downtime, potentially saving hundreds of production hours annually.

Collecteur de suppression de poussière intégré | Base technique: Strategically placed spray nozzles powered by an onboard pump system | Avantage opérationnel: Effectively controls dust at transfer points without requiring extensive external infrastructure | Impact sur le retour sur investissement: Helps maintain regulatory compliance and improves site working conditions, éviter des amendes potentielles.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Moyenne) | Our Wholesale Crushing & Solution de dépistage | Avantage (% Amélioration) |
| : | : | : | : |
| Tonnage per Maintenance Hour (TPMH)¹| 850 950 TPMH| 1,150 1,250 TPMH| +25% |
| Configuration de l'usine / Commissioning Time²| 1014 Jours| 68 Jours| 40% |
| Power Consumption per Ton Processed³| ~0,85 kWh/t| ~0.72 kWh/t| 15% |
| Durée de vie des pièces d'usure (Granit abrasif)⁴| ~120k Tons (Manganèse)| ~150k Tons (Composite)| +25% |

(¹Based on comparable midsize cone crusher circuit data;²For modular plant relocation;³System average under similar load;⁴Secondary stage concave/mantle life)

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité du système: Configurable à partir de 300 à plus 1,200 tonnes métriques par heure (tph), en fonction de la dureté du matériau alimenté (Indice de travail obligataire) et la taille du produit final.
Exigences d'alimentation primaire: Total connected power typically ranges from 450 kW à 1.2 MW for a full circuit; designed for grid connection or highcapacity gensets.
Spécifications matérielles: Fabriqué en acier à haute résistance (S355J2); Critical wear components utilize AR500 steel plate or OEMequivalent manganese/cast composite alloys.
Dimensions physiques (Modulaire): Individual module dimensions standardized for transport; typical max module size L12m x W3m x H4m.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C; indice de protection contre la poussière IP55 sur les composants électriques; can be specified with coldclimate packages (systèmes de lubrification chauffés).

6. SCÉNARIOS D'APPLICATION

Projet d'agrandissement de la carrière de granit

Défi: Une carrière nécessaire pour augmenter la production annuelle de 35% but faced space constraints that prevented traditional plant expansion using disparate equipment.
Solution: Implementation of a compact tertiary crushing & screening module that integrated seamlessly with existing secondary output via overland conveyor.
Résultats: Achieved the target tonnage increase within the same footprint within six weeks of commissioning.

Entrepreneur en infrastructures à grande échelle

Défi: A contractor building a major highway required multiple spec aggregates across a long project corridor but wanted to avoid repeated mobile plant setup/teardown cycles.
Solution: Procurement of two semifixed modular crushing plants that were relocated twice along the project route as work progressed.
Résultats: Reduced total aggregate cost by an estimated $0.85/ton compared to purchased materials while maintaining complete control over gradation schedules.

Iron Ore PreBeneficiation Circuit

Défi: An iron ore mine experienced excessive energy consumption in its grinding mill due to inconsistent feed size from its old primary crushing station.
Solution: Installation of a new primary jaw crushing module paired with a heavyduty scalping screen module ahead of the mill circuit.
Résultats: Achieved more consistent mill feed (100mm), resulting in measured grinding circuit energy savings of approximately $0.11 par tonne traitée.

7. CONSIDÉRATIONS COMMERCIALES

Our wholesale crushing equipment is offered under clear commercial structures:

Niveaux de tarification:
Tier I – Base Plant Package – Includes primary unit(s), module de dépistage de base(s), walkway access structures
Tier II – Performance Package – Adds advanced automation control system (API), upgraded dust suppression package
Tier III – Turnkey Package – Includes all conveyors/interconnects switchgear/power distribution panel

Fonctionnalités facultatives / Mises à niveau
Onboard diesel generator power modules
Hydraulic lifting legs / selferecting crane packages
Specialized wear liners for ultraabrasive applications

Forfaits de services
12month comprehensive warranty covering parts/labor
Extended support agreements providing scheduled inspections/parts discounts

We offer flexible financing options including capital lease operating lease structures tailored align with project cash flow timelines

FAQ

What level of site preparation is required before delivery?

Our modular systems require prepared subbase capable supporting point loads as specified engineering drawings Minimal concrete foundations typically required only anchor bolts reducing civil works cost time

How does this equipment integrate with our existing conveyors stackers?

Standardized discharge heights belt widths ensure compatibility most common stockpile conveyor systems Interface drawings provided advance facilitate seamless integration into your current material flow

What typical lead times apply wholesale orders?

Lead times vary based complexity configuration Standard mediumcapacity aggregate plants typically available within weeks months following order confirmation Custom configurations may require additional engineering time

Are operator training maintenance manuals included purchase?

Yes comprehensive documentation provided includes detailed operation manuals parts books schematic diagrams We also recommend structured onsite training program conducted commissioning engineers ensure your team achieves proficiency quickly

What financing options available commercial buyers?

We work several reputable industrial equipment finance providers offer range solutions including finance leases operating leases term loans Structure chosen depends factors tax treatment balance sheet objectives cash flow profile