White Label Stone Quarry Crushing Plant Affordable

Brève description:

1. PAINPOINT DRIVEN OPENING Are you managing a stone quarry operation where unpredictable equipment performance directly impacts your bottom line? Common challenges include inconsistent final product gradation leading to rejected loads, excessive wear part costs from abrasive feed material, and unplanned downtime for maintenance that halts your entire production line. Each hour of stoppage represents…

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Mots clés du produit

1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are you managing a stone quarry operation where unpredictable equipment performance directly impacts your bottom line? Common challenges include inconsistent final product gradation leading to rejected loads, excessive wear part costs from abrasive feed material, and unplanned downtime for maintenance that halts your entire production line. Each hour of stoppage represents significant lost revenue. En outre, inefficient power consumption per ton of processed aggregate erodes profit margins, while inflexible plant configurations struggle to adapt to changing market demands for different stone sizes. Comment pouvez-vous obtenir un, highvolume output with predictable operating costs and the flexibility to meet various product specifications? The solution lies in a precisely engineered primary crushing station.

2. APERÇU DU PRODUIT

This white label primary crushing plant is a heavyduty, stationary solution designed for the initial reduction of blasted quarry rock (de 900mm jusqu'à 150250mm). It forms the critical first stage in any aggregate production circuit.

Flux de travail opérationnel:
1. Alimentation: Dump trucks or wheel loaders deposit shot rock into a vibratory grizzly feeder.
2. Présélection: The grizzly section removes natural fines and subsize material, bypassing the crusher to increase efficiency and reduce wear.
3. Concassage primaire: Oversize material is conveyed into a robust jaw crusher for compressive reduction.
4. Primary Stockpile: Crushed material is discharged via a main conveyor to a surge pile for downstream processing.

Champ d'application: Idéal pour le traitement du granit, basalte, calcaire, et autres agrégats abrasifs. Il est conçu pour une utilisation continue, hightonnage operations in fixedlocation quarries.

Limites: This is a primary stage unit; achieving specification aggregates requires secondary and tertiary crushing circuits. Feed size must comply with the crusher’s maximum accepted dimensions.

3. CARACTÉRISTIQUES PRINCIPALES

Structure modulaire BoltTogether | Base technique: Préconçu, heavy steel modules with machined connection points. | Avantage opérationnel: Reduces site installation time and civil work costs by up to 40% compared to weldedonsite designs. Permet une reconfiguration ou un déplacement futur. | Impact sur le retour sur investissement: Faster commissioning generates revenue sooner and lowers total project capital expenditure.

Mangeoire vibrante robuste pour grizzlis (VGFF VGF) | Base technique: Robust eccentric shaft drive with adjustable throw. | Avantage opérationnel: Assure une cohérence, controlled feed into the crusher cavity, eliminating bridging and optimizing crusher fill for maximum throughput. | Impact sur le retour sur investissement: Prescreening of fines increases effective crusher capacity by 1015%, directly boosting tonsperhour output.

HighCapacity Jaw Crusher with Quarry Design | Base technique: Chambre de concassage symétrique profonde, large feed opening, and optimized nip angle. | Avantage opérationnel: Provides high reduction ratio and minimizes slabby product. Generates a wellgraded, consistent output product ideal for secondary feed. | Impact sur le retour sur investissement: Uniform product shape reduces wear on downstream conveyors and crushers, lowering overall operating costs.

Graissage centralisé & PLC Control Station | Base technique: Automated lubrication system with failsafes and programmable logic controller for motor management. | Avantage opérationnel: Ensures critical bearings receive proper lubrication on timed intervals, prolonger la durée de vie des composants. Allows singlepoint monitoring of motor amps, températures, and feeder rate. | Impact sur le retour sur investissement: Empêche les défaillances catastrophiques des roulements, reducing unscheduled downtime. Allows operators to optimize power draw for energy savings.

Wear Part Accessibility & Standardisation | Base technique: Crusher designed with rear hydraulic toggle tensioning and cheek plate wedges. | Avantage opérationnel: Enables faster jaw die replacement and liner changes without special tools. Uses commonly available, standardized wear parts. | Impact sur le retour sur investissement: Reduces maintenance window duration by approximately 30%, augmentation de la disponibilité des plantes. Lowers longterm parts inventory costs.

4. AVANTAGES CONCURRENTIELS

5. SPÉCIFICATIONS TECHNIQUES

Capacité/cote: Conçu pour des débits de 400 à 1,200 tonnes métriques par heure (MTPH), depending on feed material and product size setting.
Exigences d'alimentation: La puissance totale connectée varie généralement de 250 kW à 400 kW for crusher, mangeoire, et entraînements de convoyeurs.
Spécifications matérielles: Constructed from ASTM A36 steel; wear components use ASTM A128 Grade BHN manganese steel.
Ouverture d'alimentation du broyeur: Options from 1m x .8m up to .5m x .6m.
Dimensions physiques (Env.): Longueur: ~18m; Largeur: ~4m; Hauteur: ~6m (varie selon le modèle).
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C. Les connexions du système de suppression de poussière sont standard.

6. SCÉNARIOS D'APPLICATION

Agrandissement de la carrière de granit

Défi: Une carrière existante devait augmenter le débit primaire de 35% sans étendre son empreinte ni faire de grands travaux de génie civil.
Solution: Implementation of our white label primary crushing plant with a larger jaw crusher model and highcapacity VGF within the modular design.
Résultats: Achieved the targeted throughput increase of 35%. Modular installation minimized disruption to existing operations during tiein.

Producteur de granulats de calcaire

Défi: High moisture content in feed material caused frequent clogging in the previous primary system’s prescreen section.
Solution Deployment of our white label plant featuring a steppeddeck grizzly section on the VGF combined with adjustable screen bar openings.
Results Material clogging incidents reduced by over 90%. Plant operates consistently regardless of seasonal moisture variations

7 CONSIDÉRATIONS COMMERCIALES

Pricing is structured into three core tiers based on capacity:
Étage : Base model up to MTPH includes standard jaw crusher VGF basic PLC controls
Tier Midrange model MTPH includes heavierduty structure premium jaw crusher automated greasing advanced PLC
Tier Highcapacity model + MTPH includes all Tier features plus integrated metal detection tramp iron relief system

Optional Features Upgraded dust suppression packages rock breaker boom system remote monitoring telemetry extended wear part warranties

Service Packages Choose from annual inspection plans comprehensive preventive maintenance contracts or payasyougo technical support

Financing Options Flexible commercial leasing structures operating lease agreements or tailored financing through our partner institutions are available

8 FAQ White Label Stone Quarry Crushing Plant Affordable

What are my options if my feed rock is highly abrasive?
We recommend specifying our premium manganese steel option for all wear parts which field data shows improves service life by in highly abrasive applications like quartzite or trap rock White Label Stone Quarry Crushing Plant Affordable

How does this plant integrate with my existing secondary circuit?
The plant is designed with standardized discharge height conveyor widths and electrical voltage requirements Integration points are clearly defined Our engineering team can review your layout specifics

Quel est le délai typique entre la commande et la mise en service?
For standard models lead time is weeks depending on configuration Final site commissioning requires days with our supervision

Les pièces de rechange sont-elles facilement disponibles?
Yes A core inventory of wear parts mechanical spares is maintained globally We guarantee availability of critical spares within hours via our logistics network

Quelle formation est dispensée à notre équipe opérationnelle?
We provide comprehensive onsite operational training covering startup/shutdown procedures daily checks basic troubleshooting safety protocols Documentation includes detailed manuals