1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent vos marges de production globales? Pour les directeurs d’usine et les entrepreneurs en ingénierie, the core challenges in primary crushing often stem from equipment not engineered for the specific demands of a white label operation. Considérez ces points douloureux courants:
Coût par tonne élevé: Inefficient crushing chambers and suboptimal kinematics lead to excessive power draw per tonne of processed material, ayant un impact direct sur vos résultats.
Temps d'arrêt imprévus: Frequent component failures, particularly in bearings and wear parts not suited for continuous, highimpact duty, arrêter toute votre chaîne de traitement.
Gradation de sortie incohérente: Poor chamber design and unreliable adjustment systems result in an unpredictable product size distribution, causing bottlenecks in secondary stages and failing to meet spec.
Excessive Maintenance Complexity: Designs that require specialized tools or prolonged disassembly for routine liner changes or maintenance increase labor costs and equipment outofservice windows.
Rigid Operational Inflexibility: A crusher that cannot be efficiently adjusted or configured for varying feed materials or product requirements limits your ability to capitalize on changing market demands.

La question centrale est: comment pouvez-vous obtenir des informations fiables, highyield primary crushing capacity without the premium brand price tag, while maintaining performance standards that keep your project on schedule and budget?

2. APERÇU DU PRODUIT

The White Label Stone Crusher Machine is a heavyduty, primary jaw crusher engineered for quarrying, exploitation minière, et applications de recyclage par démolition. It is designed to deliver core crushing performance with a focus on reliability and costefficiency for operations where total cost of ownership is a primary decision factor.

Flux de travail opérationnel:
1. Consommation alimentaire: Matière première de grande taille (jusqu'à l'ouverture d'alimentation spécifiée) est déposé dans la mangeoire vibrante pour grizzlis (facultatif), qui contourne les amendes pour optimiser le chargement de la chambre.
2. Réduction primaire: Material enters the aggressive crushing chamber where a highstrength moving jaw compresses it against a fixed jaw, achieving the initial size reduction.
3. Décharge: Le matériau broyé sort par l'ouverture de décharge au fond de la chambre. Le cadre fermé (CSS) is hydraulically adjustable to control final product size.
4. Flux de matières: The crushed aggregate is conveyed to the next stage in your processing circuit.

Champ d'application & Limites:
Portée: Ideal for primary reduction of hard rock (granit, basalte), gravier de rivière, and construction demolition concrete. Suitable for stationary plants and mobile tracked/wheeled setups.
Limites: Not designed as a standalone fine crusher; requires secondary/tertiary stages for small aggregate production. Maximum compressive strength of feed material should not exceed specified ratings.

3. CARACTÉRISTIQUES PRINCIPALES

Chambre de concassage profonde | Base technique: Extended nip angle and optimized geometry | Avantage opérationnel: Increases volume per cycle for higher potential throughput and promotes interparticle crushing | Impact sur le retour sur investissement: Les données de terrain s'affichent jusqu'à un 8% improvement in throughput rates compared to standarddepth chambers of similar inlet size.

Ensemble de roulement robuste | Base technique: Oversized spherical roller bearings with high load ratings | Avantage opérationnel: Withstands shock loads from uncrushable materials and ensures stable operation under continuous fullload conditions | Impact sur le retour sur investissement: Prolonge la durée de vie des roulements, reducing replacement part frequency and associated downtime costs.

Ajustement hydraulique du CSS | Base technique: Integrated hydraulic cylinders for toggle plate tensioning and setting adjustment | Avantage opérationnel: Allows operators to change product size or clear blockages quickly from a central location, sans intervention manuelle | Impact sur le retour sur investissement: Reduces adjustment time by approximately 70%, increasing plant flexibility and operational uptime.

Doublures d'usure BoltOn | Base technique: Highgrade manganese steel liners with reversible design | Avantage opérationnel: Simplifie le processus de remplacement; liners can be changed without dismantling the frame or using complex tooling | Impact sur le retour sur investissement: Cuts liner maintenance downtime by an estimated 50%, lowering labor costs per maintenance event.

Construction de cadre robuste | Base technique: Fabricated steel plate design with reinforced stress points from finite element analysis (FEA) | Avantage opérationnel: Fournit une intégrité structurelle à long terme sous charge cyclique, minimiser la fatigue du cadre et les problèmes d’alignement | Impact sur le retour sur investissement: Protects major capital investment by ensuring crusher body longevity over decades of service.

Point de graissage centralisé | Base technique: Manifold system linking all major bearing points | Avantage opérationnel: Permet de sécuriser, rapide, and thorough lubrication during routine service intervals without accessing multiple individual points | Impact sur le retour sur investissement: Ensures consistent bearing lubrication compliance, a key factor in preventing premature failures.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Tier 2/Generic) | White Label Stone Crusher Solution | Avantage (% Amélioration) |
| : | : | : | : |
| Durée de vie moyenne du revêtement (Granit abrasif) | ~120,000 tonnes | ~150,000 tonnes | +25% |
| Consommation d'énergie (kW per tonne/hour)| Référence (100%)| Environ 92% de la ligne de base| 8% Gain d'efficacité |
| Temps d'ajustement CSS (Mécanique vs. Hydraulique)| 6090 minutes| <20 minutes| ~75% Faster |
| Durée de vie du roulement L10 (Heures)| Standard Rating| 1520% Higher Dynamic Load Rating| Increased Service Life |
| Niveau de bruit à 1 Mètre (dBA)| ~105 dBA| ~98 dBA| Conformité améliorée du chantier |

5. SPÉCIFICATIONS TECHNIQUES

Désignation du modèle: WLPJC1200x850
Ouverture d'alimentation: 1200mm x 850 mm (47" x 33")
Plage de capacité: 250 450 tonnes par heure (dépend de la matière première & CSS)
Taille maximale d'alimentation: 750mm longueur du bord
Exigence de puissance d'entraînement: 132 kW / 175 Moteur électrique HP
Poids du concasseur (hors moteur): Environ 28,000 kilos
Spécifications des matériaux clés:
Cadre & Plaques de joue: Hardox Steel
Protège-mâchoires & Wedges: Manganese Steel ASTM A128 Gr B3/B4
Arbre principal & Eccentric Shafts Forged Alloy Steel
Toggle Plate Cast Steel with Safety Shear Bolt Design
Plage de température de fonctionnement: 20°C à +45°C (avec des lubrifiants appropriés)
Plage de réglage de décharge: 100mm 250mm

6. SCÉNARIOS D'APPLICATION

Quarry Operation Seeking Cost Control | Défi: A regional granite quarry faced frequent downtime from jaw crusher bearing failures and high energy costs per ton crushed on older equipment. Their budget did not support premiumbrand replacements.| Solution: Implementation of two White Label Stone Crushers as primary units in a parallel configuration.| Résultats: After one year of operation, recorded energy consumption dropped by an average of 7%. Bearing temperature monitoring showed stable performance with no unplanned stops related to the crusher drive assembly. The total project cost came in at approximately 65% of a premiumbrand quote.

Mobile Contract Crushing Business Scaling Upwards Challenge A growing contractor needed reliable primary crushers for varied job sites but required capital efficiency to fund multiple fleet units simultaneously.| Solution Procurement of three mobile trackmounted plants centered on the White Label Stone Crusher.| Results The standardized,costeffective crushers allowed fleet expansion within budget.The simplified liner change system enabled crews to perform routine maintenance faster between jobs,increasing billable utilization rates by an estimated two weeks per machine annually.

7. CONSIDÉRATIONS COMMERCIALES

Our commercial model is structured for clarity and scalability in industrial procurement:

Niveaux de tarification des équipements:

1. Base Machine Includes crusher body flywheels toggle plate cheek plates standard manganese liners
2 SkidMounted Package Base machine mounted on heavyduty skid complete with motor drives guards walkways,and ladders
3 Modular Plant Section Base machine integrated into a larger modular section including feed hopper grizzly feeder product conveyor

Fonctionnalités facultatives:
Hydraulic gap setting system as standard Manual wedge adjustment available as costsaving option)
Système de lubrification à la graisse automatisé
Wear package spares kit first set)
Rock breaker mounting bracket

Forfaits de services:
Standard Warranty12 months parts excluding wear items)
Extended Support Plan36 months on major components bearings shafts)
Mise en service sur site & Formation des opérateurs

Options de financement:
Achat de capital, propriété pure et simple)
Leasetoown financing structures typical terms available)
Rentalpurchase agreements

8 FAQ

Q What are the compatibility requirements for integrating this white label stone crusher into my existing plant?
A The crusher is designed with standard mounting interfaces common across the industry Our engineering team provides interface drawings detailing foundation loads discharge height power connection points conveyor takeaway dimensions ensuring fit within your current layout

Q How does this machine impact my overall plant efficiency?
A Its primary impact is providing consistent reliable firststage reduction Industry testing demonstrates that consistent feed size output from the primary stage reduces cycling and wear in secondary cone crushers leading to more stable overall plant throughput

Q Quelles sont les conditions commerciales, la structure de paiement des délais de livraison?
A Standard lead time is weeks from order confirmation Payment typically involves deposit upon order progress payment upon dispatch balance due prior to shipment We operate under INCOTERMS suitable for international B2B transactions

Q Is technical documentation operator training provided?
A Yes comprehensive documentation including parts manuals maintenance schedules lubrication charts electrical schematics hydraulic diagrams is supplied We strongly recommend our optional onsite commissioning package which includes handson operator training

Q Can wear parts be sourced from thirdparty suppliers?
A While we supply guaranteedcompatible OEM parts our design uses commonly available profiles Many generic manganese liner manufacturers produce compatible liners though performance life may vary We provide detailed material specifications drawings