White Label Stone Crusher Machine Minimum Order
1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR
Are you managing a crushing operation where inconsistent product gradation, frequent component wear, et les temps d'arrêt imprévus érodent vos marges? For plant managers and procurement officers sourcing white label stone crusher machines, les défis sont spécifiques et coûteux. Sourcing from an unknown supplier often leads to machines that underperform in realworld conditions, causing bottlenecks in your aggregate production line. How do you ensure the equipment you brand meets the rigorous demands of your clients without compromising on reliability or requiring constant technical support? The core issue lies not just in finding a crusher, but in securing a white label stone crusher machine built on proven engineering that delivers consistent throughput, minimizes lifetime operating costs, and protects your company’s reputation. This content addresses the critical specifications and commercial considerations for your next white label equipment investment.
2. APERÇU DU PRODUIT
This product is a primary or secondary jaw crusher unit designed for white label manufacturing and private branding. Engineered for the reduction of hard rock, granit, basalte, et gravier de rivière, it transforms raw feed into consistent aggregate for construction and road base materials.
Flux de travail opérationnel:
1. Consommation alimentaire: Raw material is loaded into the vibratory feeder hopper, regulating flow into the crushing chamber.
2. Concassage par compression: The fixed and movable jaw plates apply intense mechanical pressure, fracturing the stone against itself.
3. Réglage de décharge: Le matériau broyé sort par un espace réglable en bas (Paramètres du côté fermé CSS), déterminer la taille du produit final.
4. Transport du produit: Processed aggregate is discharged onto a conveyor system for stockpiling or further processing.
Champ d'application: Ideal for stationary plants or mobile crushing setups in quarrying, exploitation minière, et construction & démolition (C&D) recyclage. Suitable for feed sizes up to 80% de la dimension de l'ouverture d'alimentation.
Limites: Not designed for highly abrasive materials without specific alloy liner options. Maximum capacity is dependent on material hardness, densité, et rapport de réduction requis.
3. CARACTÉRISTIQUES PRINCIPALES
Chambre de concassage profonde & Cinématique optimisée | Base technique: Increased nip angle and longer stroke at the chamber bottom | Avantage opérationnel: Enhances throughput capacity and promotes interparticle crushing for improved particle shape | Impact sur le retour sur investissement: Higher yield per operating hour reduces costperton metric.
Cadre principal fabriqué de manière robuste | Base technique: Highstrength steel plate with reinforced ribbing, stressrelieved welding | Avantage opérationnel: Provides structural integrity under dynamic loads, resisting fatigue and misalignment over long service life | Impact sur le retour sur investissement: Minimise le risque de défaillance catastrophique du cadre, prolonger la durée de vie de la machine au-delà 10+ années.
Système de réglage à bascule hydraulique | Base technique: Remplace les plaques de calage manuelles traditionnelles par un vérin hydraulique à double effet | Avantage opérationnel: Allows remote adjustment of the crusher discharge setting for quick product size changes and provides overload protection by releasing upon uncrushable material | Impact sur le retour sur investissement: Réduit les temps d'arrêt du changement jusqu'à 80% compared to manual systems and prevents damage from tramp metal.
Doublures d'usure BoltOn | Base technique: Plaques de joue et matrices de mâchoires modulaires fixées avec des boulons imperdables | Avantage opérationnel: Enables fast liner replacement from the sides of the crusher without dismantling the frame or moving major components | Impact sur le retour sur investissement: Cuts planned maintenance time by approximately 50%, augmentation de la disponibilité des plantes.
Roulements à rouleaux sphériques & Sceaux du labyrinthe | Base technique: Roulements surdimensionnés conçus pour supporter de lourdes charges radiales et de poussée, protected by multistage sealing | Avantage opérationnel: Ensures reliable operation under peak loads while effectively excluding dust and contaminants from bearing housing | Impact sur le retour sur investissement: Extends bearing service intervals by 3x, reducing lubrication costs and premature failure risk.
4. AVANTAGES CONCURRENTIELS
| Mesure de performances | Norme de l'industrie (EntryLevel White Label) | Our White Label Stone Crusher Machine Solution | Avantage (% Amélioration) |
| : | : | : | : |
| Durée de vie du revêtement (Granit abrasif) | ~120 000 tonnes | ~180,000 tons (with optional MN18 jaws) | +50% |
| Consommation d'énergie moyenne (t/kWh) | 0.8 1.0 t/kWh | 1.1 1.3 t/kWh (cinématique optimisée) | +25% Efficacité |
| Temps d'ajustement CSS (Mécanique à Hydraulique) | 60 90 minutes (réglage des cales) | <10 minutes (réglage hydraulique) | 85% Temps d'arrêt |
| Niveau de bruit à 1 Mètre (Operational) | ~110 dBA (typical unshielded) | ~85 dBA (with integrated acoustic enclosures)¹| Improved worksite compliance |
¹Optional feature
5. SPÉCIFICATIONS TECHNIQUES
Désignation du modèle: WLJC1200x800
Ouverture d'alimentation: 1200mm x 800 mm (47" x 31")
Taille maximale d'alimentation: 650mm longueur du bord
Plage de réglage côté fermé: 75mm 200mm
Plage de capacité: 180 450 tonnes par heure (dépend du matériau & CSS)
Exigence de puissance d'entraînement: 110 kW /150 Moteur électrique HP
Poids total (Concasseur uniquement): Environ 24,000 kilos
Spécifications des matériaux clés:
Cadre: ST523 Steel Plate
Standard Jaw Plates: Mn14Cr2
Optional Jaw Plates: Mn18Cr2 / Mn22Cr2 for high abrasion
Matériau de l'arbre: Forged42CrMo4 Alloy Steel
Plage de température de fonctionnement: 20°C à +45°C (avec des lubrifiants appropriés)
Contrôle des émissions de poussière: Compatible with dry fog or baghouse filter systems.
6. SCÉNARIOS D'APPLICATION
Aggregate Quarry Expansion Project – Southeast Asia
Défi: A regional contractor needed to privatelabel reliable equipment for a new granite quarrying venture but faced stringent product cubicity requirements for premium concrete aggregates from their clients.
Solution: Implementation of our white label stone crusher machine with its optimized deepchamber design was specified as their primary jaw unit.
Résultats: Field data showed a consistent production of over 380 TPH while achieving a flakiness index below 15%, meeting premium aggregate specs directly from the primary stage.
C&D Recycling Plant – European Market
Défi: A recycling firm branding its own equipment line required a robust primary crusher capable of handling reinforced concrete with intermittent tramp metal without causing frequent shutdowns or damage.
Solution: Their branded fleet incorporated our white label jaw crusher equipped with the hydraulic toggle system as standard.
Résultats: The automatic releaseandreset function processed uncrushable materials without operator intervention on multiple occasions per week. This resulted in an estimated saving of 40 hours of unplanned downtime in the first six months alone.
7. CONSIDÉRATIONS COMMERCIALES
Our white label stone crusher machine program is structured to provide scalable solutions for OEMs and largescale contractors.
Niveaux de tarification & MOQ Structure
Base Unit Price applies to orders of 5 units or more.
Tiered discounts are available for orders exceeding 10 units annually.
Minimum Order Quantity is negotiable based on longterm partnership agreements.
Fonctionnalités facultatives & Personnalisation
Features such as integrated motor mounts,entraînements à fréquence variable ,different livery paint schemes,and custom control panel branding are available at additional cost.Specific wear part metallurgy can be selected based on target application.
Forfaits de services
Technical documentation packages,CAD drawings for integration,and comprehensive parts manuals are provided.Training modules for maintenance crews can be licensed.Field service support contracts are available through our partner network.
Options de financement
We work with international export credit agencies to facilitate project financing.Bulk order leasing structures can be arranged through thirdparty partners upon request.
FAQ
What level of customization is possible with this white label program?
We offer modular customization including paint color,custom logo placement on guards,and selection from predefined optional features.The core geometryand major components remain standardizedto ensure performance reliabilityand parts commonality across your fleet.
How does this machine integrate with existing screening/conveying equipment?
The unit is designed with standard discharge heightsand mounting points.Common industry practices dictate integration via fieldfabricated feed hoppersand discharge chutes.We supply comprehensive interface drawings detailing load pointsand clearances to facilitate smooth integrationby your engineering team
What is included in your technical support package?
Each order includesa complete digital dossier containing assembly drawings,a parts bookwith OEMequivalent numbers,a recommended maintenance schedule,and basic operational manuals.We provide remote commissioning supportvia video link.For an additional feeonsite commissioning supervisionis available
Can you provide wear part consumption forecastsfor financial modeling?
Yes.Based on provided feed material analysis(indice d'abrasion,Silicacontent),we can generate datadriven forecastsfor jaw liner lifecyclein operating hoursor tonnes processed.This allowsfor accurate operational cost modelingper cubic meterof output
What are typical lead timesfor delivery after finalizing specifications?
For standard configuration orderslead times range between 1216 weeksexworksfrom order confirmationand receiptof deposit.Customizationsmay extend this timelinewhich will be confirmed duringthe project planning phase


