White Label Gold Ore Crushing Equipment Wholesaler

Brève description:

1. PAINPOINT DRIVEN OPENING Are you managing gold ore processing operations burdened by inconsistent throughput, des coûts de maintenance qui grimpent en flèche, and unpredictable recovery rates? The primary crushing stage sets the tone for your entire mineral processing circuit. Inefficient or unreliable crushing equipment directly translates to: Bottlenecked Throughput: Inconsistent feed size to your SAG/Ball mill, limiting overall plant…

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1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are you managing gold ore processing operations burdened by inconsistent throughput, des coûts de maintenance qui grimpent en flèche, and unpredictable recovery rates? The primary crushing stage sets the tone for your entire mineral processing circuit. Inefficient or unreliable crushing equipment directly translates to:
Bottlenecked Throughput: Inconsistent feed size to your SAG/Ball mill, limiting overall plant capacity and leaving revenue on the table.
Excessive Operational Cost: Changements fréquents de doublure, temps d'arrêt imprévu pour réparations, and high energy consumption per ton crushed erode profit margins.
Metal Recovery Compromise: Poorly calibrated or worn crushing chambers can generate excessive fines or nonliberated particles, negatively impacting downstream cyanidation or gravity recovery circuits.

Is your current primary crusher a source of constant operational friction? Que serait un 1520% improvement in overall plant availability mean for your annual production targets? La solution commence par la sélection d'un robuste, precisionengineered white label gold ore crushing equipment platform designed for maximum uptime and optimal particle size distribution.

2. APERÇU DU PRODUIT

Our white label gold ore crushing equipment comprises heavyduty primary jaw crushers and secondary cone crushers engineered specifically for the abrasive and often highclay content of goldbearing ores. These units form the core of a reliable comminution circuit.

Flux de travail opérationnel:
1. Réduction primaire: ROM (RunofMine) gold ore is fed into a rugged jaw crusher, reducing large material to a manageable 68 inch product.
2. Concassage secondaire: The primary crushed ore is conveyed to a highperformance cone crusher for further reduction to the target size (typiquement 3/4" à 1/2") suitable for milling feed.
3. Manutention des matériaux: Integrated discharge conveyors and surge bins ensure consistent material flow to downstream processes, preventing chokefeeding or starvation.

Champ d'application & Limites:
Portée: Idéal pour les minerais d'or en roche dure (veines de quartz, sulfureassocié), alluvial deposit processing plants, and heap leach preparation circuits requiring consistent, controlled crushing.
Limites: Not designed as standalone units for ultrafine grinding; feed material must be prescreened to remove oversized tramp metal beyond crusher design limits.

3. CARACTÉRISTIQUES PRINCIPALES

Revêtements robustes en acier au manganèse | Base technique: L'acier austénitique au manganèse se durcit sous l'impact | Avantage opérationnel: Liner life increased by up to 30% par rapport aux alliages standards, reducing changeout frequency and maintenance labor hours. | Impact sur le retour sur investissement: Lower consumable cost per ton crushed and increased crusher availability.

Système de libération de tramp hydropneumatique | Base technique: Automated hydraulic clearing with nitrogen accumulator backup | Avantage opérationnel: Protects crusher from catastrophic damage due to uncrushable material (par ex., stray drill steel) en dessous 2 secondes, sans intervention manuelle. | Impact sur le retour sur investissement: Eliminates costly repairs to shafts and main frame; prevents associated production line stoppages of 8+ heures.

Entraînement à vitesse variable (VSD) Compatibilité | Base technique: Integrated motor mounting and control system architecture for VSDs | Avantage opérationnel: Allows operators to finetune eccentric speed and stroke to match ore hardness and feed gradation in realtime for optimal particle shape. | Impact sur le retour sur investissement: Improves downstream grinding circuit efficiency by up to 5%, directly reducing energyintensive milling costs.

Système de graissage automatisé centralisé | Base technique: Programmable singlepoint lubrication unit with feedinterlock capability | Avantage opérationnel: Ensures precise, scheduled lubrication of all critical bearings without requiring operator entry into hazardous areas. | Impact sur le retour sur investissement: Prolonge la durée de vie des roulements d'en moyenne 40%, preventing unplanned failures that cause extended downtime.

Conception modulaire des pièces d'usure | Base technique: Segmented liner plates and standardized fastening systems | Avantage opérationnel: Enables partial liner replacement and reduces the physical weight handled by maintenance crews during changeouts from multiton sections to subton modules. | Impact sur le retour sur investissement: Réduit d'environ les temps d'arrêt liés au remplacement du revêtement 25% and lowers required crane capacity on site.

4. AVANTAGES CONCURRENTIELS

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité: Configurable à partir de 150 TPH à plus 1,200 Circuits de concassage primaire TPH.
Exigences d'alimentation: Concasseurs à mâchoires primaires de 90 kW à 250 kW; Concasseurs à cône secondaires de 132 kW à 400 kW. Conçu pour les normes de tension mondiales (50/60 Hz).
Spécifications matérielles: Highstrength fabricated steel mainframes (ASTMA36); Revêtements d'usure en acier austénitique au manganèse (ASTM A128 Grade B3/B4); Forged alloy steel eccentric shafts.
Dimensions physiques (Sample Jaw Crusher): Ouverture du flux jusqu'à 60" x 80"; Total installed footprint approximately 8m L x 4m W x 5m H.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +50°C; roulements étanches à la poussière; Forfaits arctiques ou tropicaux en option disponibles.

6. SCÉNARIOS D'APPLICATION

Agrandissement de la mine souterraine Hard Rock

Défi: An existing underground operation expanding its mill capacity required a surface primary crushing station that could handle variable, highgrade quartz vein ore without creating bottlenecks or excessive fines.
Solution: Implementation of a modular white label primary jaw crusher with an integrated grizzly feeder and VSD control.
Résultats: Atteint cohérent 6" product at 450 TPH; Le débit du broyeur a augmenté de 18%; Génération d'amendes (10mm) was reduced by 22%, optimizing leach kinetics.

Alluvial/Heap Leach Operation

Défi: A heap leach facility faced high maintenance costs and erratic runtimes with its aging crushandscreen plant feeding multiple leach pads.
Solution: Deployment of a simplified secondary cone crusher circuit focused on producing a uniform 1/2" product ideal for percolation.
Résultats: La disponibilité des plantes est passée de 85% à 96%; Maintenance costs per ton decreased by 35%; Consistent crush size improved overall gold recovery from the pads by an estimated 3%.

7. CONSIDÉRATIONS COMMERCIALES

Our white label model provides significant value while allowing you to maintain your brand identity.

Niveaux de tarification: Basé sur la capacité (TPH) rating and selected feature packages (Standard, HighAvailability, Coutume).
Fonctionnalités facultatives: Automated wear monitoring systems, advanced vibration sensing packages, skidmounted modular designs for faster installation.
Forfaits de services: Tiered plans include Preventive Maintenance Kits, Assistance au diagnostic à distance, OnDemand Field Service Technician dispatch.
Options de financement: Flexible capital expenditure solutions available through partners including equipment leasing with upgrade options and projectbased financing.

8.FAQ

T1: Are these crushers compatible with my existing conveyor system and plant layout?
A1: Oui. Our engineering team provides comprehensive interface drawings based on your existing layout constraints during the quotation process. Standard discharge heights and conveyor flange mounts ensure integration is straightforward.

T2:Quel est le délai de livraison habituel à partir de la passation de la commande?
A2:Crushers are builttoorder with lead times ranging from 1422 weeks depending on model complexity.We maintain stock of common wear parts kits which can ship within 48 heures

T3:What kind of performance guarantee do you provide?
A3 We guarantee rated throughput capacity based on agreedupon feed material specifications along with structural integrity warranties on major components Performance is backed by documented factory testing reports

Q4 How does the white label program work regarding technical support?
A4 You receive full OEMlevel technical documentation installation manuals parts lists direct access our engineering support team Your customers interact solely with you we operate as your manufacturing partner

Q5 Can this equipment handle wet sticky claybound ores common in some gold deposits?
A5 Yes specific design features like large material passing capacities nonchoke fed profiles optional rock box hoppers address sticky ores We will review your specific ore characteristics recommend optimal configuration White Label Gold Ore Crushing Equipment Wholesaler

Q6 What are the key differences between your Standard HighAvailability packages?
A6 The HighAvailability package includes centralized automated greasing premium bearing specifications enhanced tramp metal protection systems It is designed operations where planned maintenance windows are extremely limited

Q7 Do you offer training our operations maintenance crews?
A7 Comprehensive training programs are available covering safe operation routine maintenance troubleshooting procedures This can be delivered at installation site via certified trainers