Slag Crusher Plant ODM Manufacturer Sourcing

Brève description:

1. OUVERTURE PILOTÉE PAR PAINPOINT La gestion des scories est un goulot d'étranglement persistant avec des coûts tangibles. Êtes-vous confronté à ces défis opérationnels? Débit peu fiable: Inconsistent feed size and hardness cause frequent jams in your primary crusher, halting downstream processing and costing hours of lost production per month. Usure excessive & Coûts d'entretien: The abrasive nature of slag rapidly…

Envoyez-nous un e-mail Télécharger au format PDF

Détail du produit

Mots clés du produit

1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

La gestion des scories est un goulot d'étranglement persistant avec des coûts tangibles. Êtes-vous confronté à ces défis opérationnels?
Débit peu fiable: Inconsistent feed size and hardness cause frequent jams in your primary crusher, halting downstream processing and costing hours of lost production per month.
Usure excessive & Coûts d'entretien: The abrasive nature of slag rapidly degrades standard manganese steel components, leading to unscheduled downtime and high spare part expenditures.
Libération inefficace des métaux: Incomplete crushing leaves valuable metal trapped within slag aggregates, entraînant une perte de revenus directe provenant des matériaux non récupérés.
Coûts de main-d'œuvre opérationnels élevés: Effacement manuel, surveillance constante, and reactive maintenance tie up skilled personnel on lowvalue tasks.
Poussière & Noise Compliance Risks: Open crushing processes generate significant fugitive dust and noise, creating environmental hazards and potential regulatory noncompliance.

Is your current slag processing solution addressing these issues effectively, ou est-ce que cela y contribue? A purposeengineered slag crusher plant is designed as a systematic response.

2. APERÇU DU PRODUIT

A modern slag crusher plant is a stationary or semimobile integrated system engineered specifically for the size reduction and liberation of metallics from steel slag, laitier de haut fourneau, et autres sous-produits industriels. It transforms irregular, abrasive slag feed into precisely graded aggregate for sale or further processing.

Flux de travail opérationnel:
1. Concassage primaire & Dépistage: Alimentation en scories de grande taille (jusqu'à 800 mm) is reduced by a heavyduty jaw crusher. An integrated scalping screen removes fine material (<30mm) to bypass secondary crushing, améliorer l'efficacité.
2. Concassage secondaire & Libération: Oversize material proceeds to a cone or impact crusher for further reduction, effectively liberating embedded metal pieces from the mineral matrix.
3. Séparation des métaux & Dimensionnement final: Crushed material passes over magnetic separators (suspended and drum types) extraire du métal ferreux. A final screening deck classifies the clean aggregate into commercial sizes (par ex., 05mm, 510mm, 1020mm).

Champ d'application: Integrated steel plants, chantiers de traitement de scories autonomes, construction aggregate producers handling industrial byproducts.
Principales limites: Not designed for primary rock mining operations or processing highly cohesive, wet clay materials without preprocessing.

3. CARACTÉRISTIQUES PRINCIPALES

Concasseur primaire robuste | Base technique: Deep crushing chamber with reinforced manganese steel jaws | Avantage opérationnel: Poignées grandes, irregular slab slag without bridging; reduces need for prebreaking | Impact sur le retour sur investissement: Lower primary reduction costs by minimizing hydraulic hammer use and associated labor.

Integrated Scalping & Bypass System | Base technique: Grizzly feeder with adjustable grizzly bars precedes primary crusher | Avantage opérationnel: Removes sub30mm fines prior to primary crushing, increasing throughput and reducing wear on crusher liners | Impact sur le retour sur investissement: Increases overall plant capacity by up to 25% while cutting liner replacement costs.

HighStrength Magnetic Separation Circuit | Base technique: Multistage magnetic separation including overband and drum magnets | Avantage opérationnel: Récupère >98% of liberated ferrous metal with high purity (>95%), creating a direct revenue stream | Impact sur le retour sur investissement: Turns waste into profit; payback often achieved through metal recovery alone within an estimated operational period.

Système centralisé de suppression de poussière | Base technique: Encapsulated transfer points with strategically placed fog cannons or bag filters | Avantage opérationnel: Controls respirable dust at source, ensuring operator safety and environmental compliance | Impact sur le retour sur investissement: Mitigates risk of regulatory fines and reduces longterm site remediation liabilities.

Contrôle basé sur un API & Panneau de surveillance | Base technique: Automated sequencing with load monitoring on all major drives | Avantage opérationnel: Permet le contrôle par un seul opérateur; provides early warning for abnormal conditions like tramp metal or overloads | Impact sur le retour sur investissement: Reduces labor requirements by approximately 60% for plant operation and prevents catastrophic damage from uncrushables.

Conception modulaire montée sur patins (Facultatif) | Base technique: Modules préassemblés sur patins Ibeam robustes | Avantage opérationnel: Significantly reduces civil work and installation time on site; facilitates future relocation | Impact sur le retour sur investissement: Cuts total project commissioning time by up to 40%, accélération du retour sur investissement.

4. AVANTAGES CONCURRENTIELS

5. SPÉCIFICATIONS TECHNIQUES

Capacité de traitement: Configurable à partir de 50 TPH à 300 TPH based on feed characteristics.
Taille de l'alimentation: Accepts input up to 800mm x 1200mm slab form.
Exigence de puissance: La charge totale connectée varie de 250 kW (pour 50 Usine TPH) à 800 kW (pour 300 Usine TPH). Voltage as per local industrial standards (415V/3/50Hz or equivalent).
Spécifications matérielles: Primary wear parts manufactured from modified Hadfield Manganese Steel or proprietary chromium carbide overlays. Structural frames use S355JR grade steel.
Dimensions physiques (Typical for 150 Usine TPH): Longueur ~35m, Width ~12m, Height ~8m. Skidmounted design available.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C. Dust emission levels maintained below local statutory limits (typiquement <10 mg/Nm³ at point of generation).

6. SCÉNARIOS D'APPLICATION

Parc à scories d'aciérie intégré | Défi: Legacy setup used separate excavatormounted breaker and crusher with low magnet efficiency, recovering only ~82% metallics while generating excessive dust.| Solution: Installation d'un clé en main 200 TPH slag crusher plant with scalping grizzly, dual crushing stages, and threestage magnetic separation.| Résultats: Metallic recovery increased to 98.5%, generating an additional $180k annual revenue from scrap sales. Dust complaints ceased, and total operating manpower was reduced from 6 shifts/day to 2 shifts/day.

Construction Aggregate Producer Processing Imported Slag | Défi: Processing variable feedstock from multiple sources caused frequent jamming in existing impactor crusher and inconsistent final aggregate gradation.| Solution: Deployment of a modular jawcone configuration slag crusher plant with PLCcontrolled feeder regulation.| Résultats: Plant throughput stabilized at target 120 TPH regardless of feed variation; final product met EN aggregate standards consistently (>95% of batches). Crusher jamrelated downtime fell from an average of 15 hours/month to under 2 heures/mois.

Slag Crusher Plant ODM Manufacturer Sourcing

7. CONSIDÉRATIONS COMMERCIALES

Nos usines de broyage de scories sont proposées en trois niveaux principaux:
1. Configuration standard: Includes core crushing circuit with basic magnets and starterlevel controls.
2.
3
4
5
6
7
8
9
10
11
12