1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are you managing crushing operations while navigating increasingly stringent environmental and safety regulations? The pressure to maintain productivity while ensuring full compliance can create significant operational friction. Les défis courants incluent:

Risque d’arrêt réglementaire: Noncompliant machinery can lead to enforced downtime, des amendes coûteuses, and project delays during regulatory inspections.
Défaillance d'un composant & Contamination: The use of restricted hazardous substances (comme du plomb, cadmium, mercure) in machine components can lead to premature failure and poses longterm environmental liability at your site.
Perturbation de la chaîne d'approvisionnement: Sourcing replacement parts that meet global compliance standards (RoHS, ATTEINDRE) can be difficult, extending maintenance cycles.
Market Access Limitations: Without verifiably compliant equipment, exporting processed materials or operating in regulated regions becomes a complex barrier.

How do you select a stone crusher that delivers uncompromising performance while definitively eliminating these compliance risks from your operation?

2. APERÇU DU PRODUIT

Notre Machine de broyeur de pierres conforme à RoHS is a heavyduty primary or secondary crusher engineered for the rigorous reduction of granite, basalte, calcaire, et autres agrégats. It is manufactured entirely without the use of substances restricted under the RoHS 3 directif (2011/65/UE), providing assured compliance for operations targeting European and other regulated markets.

Flux de travail opérationnel:
1. Consommation alimentaire: Raw material is loaded into the vibration feeder hopper.
2. Réduction de taille: Material enters the crushing chamber where a highinertia rotor drives hammers or jaws against fixed breaker plates.
3. Contrôle des gradations: Crushed material passes through an adjustable grate or gap setting at the chamber's base, déterminer la taille du produit final.
4. Décharge & Transport: Sized aggregate is discharged onto a conveyor system for stockpiling or direct transfer to secondary processing stages.

Champ d'application: Ideal for stationary plants and mobile crushing setups in quarrying, exploitation minière, construction waste recycling, and road base production.

Limites: Not designed for grinding to ultrafine powders (<5mm may require additional screening/crushing stages). La taille maximale de l'alimentation dépend de la sélection du modèle.

3. CARACTÉRISTIQUES PRINCIPALES

RoHS3 Verified Construction | Base technique: Full Material Declaration (FMD) & Substance Analysis | Avantage opérationnel: Eliminates regulatory risk and simplifies audit documentation | Impact sur le retour sur investissement: Évite des amendes potentielles allant jusqu'à 4% of annual turnover (per EU regulation) and prevents compliancerelated downtime.

Conception avancée du boîtier de roulement | Base technique: Sealedforlife lubrication with hightemperature polymers free from restricted stabilizers | Avantage opérationnel: Reduces lubrication points by 40%, extending service intervals to over 2,000 heures | Impact sur le retour sur investissement: Lowers annual lubricant costs and reduces manual maintenance labor by approximately 15%.

CorrosionResistant Electrical System | Base technique: Leadfree soldering on PCBs and cadmiumfree coatings on all wiring conduits | Avantage opérationnel: Enhances reliability in highhumidity environments, reducing electrical faultrelated stoppages | Impact sur le retour sur investissement: Les données de terrain montrent un 30% reduction in electrical component failures over a 5year lifecycle.

Optimized Kinetic Energy Rotor | Base technique: Computermodeled inertia profile using RoHScompliant alloy steels | Avantage opérationnel: Maintains consistent crushing momentum with lower RPMs, improving energy efficiency and reducing wear | Impact sur le retour sur investissement: Documented power consumption savings of 812% compared to nonoptimized standard models.

Système de composants d'usure modulaire | Base technique: Interchangeable breaker plates/blow bars mounted on standardized holders free from restricted substances | Avantage opérationnel: Enables faster component replacement (30% reduction in changeout time) using compliant parts from multiple certified suppliers | Impact sur le retour sur investissement: Cuts inventory costs for wear parts by maintaining modular spares and reduces crusher downtime during maintenance.

Collecteur de suppression de poussière intégré | Base technique: Preplumbed ports compatible with water spray or dry fog systems using compliant seals/piping | Avantage opérationnel: Facilitates easy connection to dust control systems, helping operations meet airborne particulate regulations (par ex., SILA) dès le premier jour | Impact sur le retour sur investissement: Reduces retrofitting costs by up to 20% and accelerates plant commissioning.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Défi des normes de l’industrie | Our RoHS Compliant Stone Crusher Solution | Avantage documenté |
| : | : | : | : |
| Temps moyen entre les pannes (Électrique)| Component corrosion/failure in 1824 months due to noncompliant materials.| Use of halogenfree cables & leadfree solder extends component life.| +45% improvement in electrical system reliability. |
| Temps de changement des pièces d'usure| Complex disassembly required due to integrated nonmodular designs.| Standardisé, modular wear assembly system.| Downtime reduced by approximately 30%. |
| Consommation d'énergie par tonne broyée| Inefficient rotor designs require higher RPMs for equivalent output.| Optimized kinetic energy rotor maintains force at lower power draw.| 812% lower kWh/tonne consumption. |
| Regulatory Documentation Provision| Often requires lengthy supplier verification and thirdparty testing.| Full Material Declaration (FMD) & Certificate of Compliance provided exworks.| Compliance verification time reduced from weeks to days. |

5. SPÉCIFICATIONS TECHNIQUES

Capacité de la gamme de modèles: 50 800 tonnes par heure (TPH), depending on feed material and product size setting.
Exigences d'alimentation: Entraînement par moteur électrique de 75 kW à 400 kW. All motors supplied are IE3 efficiency class or higher with RoHScompliant insulation systems.
Spécifications matérielles: All steel alloys are documented as free from restricted substances; wear components use chromiumbased alloys without cadmium or hexavalent chromium coatings; hydraulic hoses are phthalatefree.
Dimensions physiques (Example Model RC200): Ouverture d'alimentation: 1,500mm x 1 200 mm; Poids de transport: ~48,000 kg; Length/Width/Height varies with configuration.
Plage de fonctionnement environnementale: Plage de température ambiante: 20°C à +45°C; Electrical enclosures rated to IP65 for dust and water ingress protection.

6. SCÉNARIOS D'APPLICATION

European Aggregate Producer Exporting to EU Infrastructure Projects

Défi: A quarry operator faced exclusion from tender shortlists due to an inability to provide proof of machinery RoHS compliance for new EUfunded road construction projects.
Solution: Implementation of a primary RoHS Compliant Jaw Crusher as the cornerstone of a new processing line.
Résultats: Provided full compliance documentation with bid submissions. Successfully secured two major contracts worth €15M+ annually and reduced internal compliance auditing time by an estimated 70%.

Construction & Usine de recyclage des déchets de démolition

Défi: Un C&D recycler experienced frequent electrical faults and sought to eliminate environmental liability concerns associated with older crushing equipment containing noncompliant components.
Solution: Retrofitted their secondary crushing stage with our RoHS Compliant Impact Crusher.
Résultats: Electrical system reliability improved immediately. The plant enhanced its green certification profile, enabling it to command a premium price for its recycled aggregates from environmentallyconscious buyers.

7. CONSIDÉRATIONS COMMERCIALES

Niveaux de tarification: Pricing is structured based on capacity (TPH) and specific crushing technology (Jaw vs. Impact). Entrylevel models for midrange capacity start at a competitive position within the premium compliant machinery segment.
Fonctionnalités facultatives: Options include integrated metal detection systems with compliant components, automated gap adjustment hydraulics, proprietary ceramic wear liners for highly abrasive material,
et des capteurs avancés de surveillance des vibrations.
Forfaits de services: Choisissez parmi la garantie de base (12 mois), Extended Performance Coverage (jusqu'à 36 months on core components), or a Comprehensive Planned Maintenance Program including annual compliance documentation updates.
Options de financement: We work with international export credit agencies and equipment financing partners familiar with capital investments in compliant industrial machinery.

FAQ

1. How do you verify and document RoHS compliance?
We provide a manufacturer's Certificate of Compliance supported by batchspecific Full Material Declarations (FMDs) from our supply chain. Critical components can be supplied with thirdparty test reports upon request.

2. Does using compliant materials affect the durability or performance of the crusher?
Non. Engineering focus has shifted toward advanced alloy steels and composite materials that meet or exceed the mechanical properties of traditional materials while adhering to substance restrictions.

3.What happens if I need a replacement part? Are all spares also guaranteed compliant?
Oui. Our entire spare parts inventory is managed under the same substance control protocol as new machines ensuring ongoing compliance throughout the equipment's operational life

4.Can this machine integrate into my existing noncompliant crushing circuit?
Yes mechanically operationally it functions identically Integration focuses on power supply dust suppression hookups conveyor interfaces which are standard

5.Are there financing advantages associated with purchasing environmentally compliant equipment?
In many regions green investment initiatives export financing programs offer favorable terms such as reduced interest rates or longer repayment periods for certified compliant industrial equipment