1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Managing a bulk material processing operation presents persistent challenges that directly impact your bottom line. When your primary crushing and screening equipment is not purposebuilt for highvolume, continuousduty applications, you face significant operational risks. Êtes-vous aux prises avec:
Temps d'arrêt excessif pour la maintenance? Changements fréquents de doublure, défaillances de roulements, and unscheduled stops can cost thousands per hour in lost production.
Gradation du produit incohérente? Fluctuating output sizes lead to rejected loads, frais de retraitement, et des clients mécontents.
Coûts opérationnels en hausse? La consommation élevée d’énergie par tonne traitée et le besoin constant de pièces de rechange érodent les marges bénéficiaires.
Regulatory Compliance Headaches? Ensuring equipment meets environmental and safety standards like RoHS can complicate procurement and create supply chain vulnerabilities.
Limites d'évolutivité? Inflexible systems struggle to adapt to changing feed material or increased production targets without major capital investment.

La question centrale pour les directeurs d'usine est la suivante: comment pouvez-vous obtenir un, hightonnage output while controlling lifecycle costs and maintaining strict compliance?

2. APERÇU DU PRODUIT

This product line comprises a complete suite of RoHScompliant stationary and trackmounted crushing and screening plants engineered for bulk material processing. Designed for quarrying, exploitation minière, et recyclage de construction à grande échelle, these systems transform raw feed into precisely sized aggregates in a continuous workflow.

Flux de travail opérationnel:
1. Réduction primaire: Dumpfed material is crushed by a robust jaw or gyratory crusher.
2. Dépistage primaire & Convoyage: A vibrating grizzly feeder removes fines and directs oversize to the crusher, while prescreened material is conveyed onward.
3. Concassage secondaire & Dépistage: Material is further reduced by a cone or impact crusher and then classified by size on multideck screens.
4. Stockage: Correctly sized products are conveyed to designated stockpiles via radial or stacker conveyors.

Champ d'application: Idéal pour la production de gros volumes de granulats (calcaire, granit), slag processing, and demolition concrete recycling. Limites: Non conçu pour un broyage ultrafin (sub5mm) or processing highly abrasive materials without specific, hardened liner options.

3. CARACTÉRISTIQUES PRINCIPALES

Conception de chambre avancée | Base technique: Cinématique modélisée par ordinateur et angles de pincement optimisés | Avantage opérationnel: Consistent reduction ratio with lower risk of bridging or choking, even with irregular feed | Impact sur le retour sur investissement: Jusqu'à 15% higher throughput with reduced idle time

DirectDrive Crusher Systems | Base technique: Élimination des courroies trapézoïdales et des composants associés | Avantage opérationnel: More efficient power transfer, reduced maintenance points, and quieter operation | Impact sur le retour sur investissement: Les données de terrain montrent 58% lower energy consumption per ton crushed

Système de contrôle PLC unifié | Base technique: Centralized automation with realtime monitoring of load, pression, et la température | Avantage opérationnel: Operators can optimize performance from a single station; automated safety shutdowns protect components | Impact sur le retour sur investissement: Reduces diagnostic time by an average of 30% and prevents major mechanical damage

RoHSCompliant Component Sourcing | Base technique: Strategic procurement of electrical systems, hydraulique, and wear parts verified free of restricted hazardous substances (Pb, Hg, CD, etc.) | Avantage opérationnel: Futureproofs your asset against tightening regulations; simplifies endoflife disposal/recycling | Impact sur le retour sur investissement: Mitigates risk of costly retrofits or compliance penalties in regulated markets

Écran modulaire & Conveyor Setup | Base technique: Sections boulonnées avec composants standardisés | Avantage opérationnel: Enables rapid reconfiguration for different product specs or easier transport between sites | Impact sur le retour sur investissement: Reduces plant reconfiguration downtime by up to 40% par rapport aux structures soudées

Collecteur de suppression de poussière intégré | Base technique: Pressurized spray bars at key transfer points synchronized with conveyor operation | Avantage opérationnel: Réduit considérablement les particules en suspension dans l'air, améliorer la sécurité des sites et le respect de l'environnement | ROI Impact Lowers water usage by 25% versus manual spraying and avoids potential fines for emissions violations

Common Platform Serviceability | Technical Basis Shared grease banks centralized lube points toolfree access panels on sister models|Operational Benefit Technicians perform routine checks faster reducing exposure to maintenance hazards|ROI Impact Increases planned maintenance efficiency cutting labor hours per service event by an estimated 20%

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | Our RoHSCompliant Crushing & Solution de dépistage | Avantage (% amélioration) |
|||||
| MTBF (Temps moyen entre les pannes) Roulements | ~1 200 heures |>1 800 heures |>50% amélioration |
| Consommation d'énergie (kWh/tonne traitée) | Varie considérablement; ligne de base = 100% |8% |8% réduction |
| Temps moyen de changement de doublure (Mâchoire primaire) 46 heures |3 heures |33% plus rapide |
| Documents de conformité & Traceability Certificate provided at shipment Full material declaration dossier per component supplied Risk mitigation |
| Sound Power Level at 10m ~110 dBA 5 réduction des dBA |

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité: Configurable à partir de 200 à plus 1 200 tonnes métriques par heure.
Exigences d'alimentation: Options d'usine primaire de 150 kW à 450 kW charge totale connectée; designed for heavyduty industrial grid connection.
Spécifications matérielles: Crusher jaws/mantles available in Mn18% steel standard; optional Mn22% or ceramic composites for extreme abrasion Mainframe constructed from hightensile S355 steel
Dimensions physiques (Exemple Primaire + Secondary Station): Approx length x width x height varies significantly by configuration Trackmounted options typically under L16m x W3m x H4m transport mode
Environmental Operating Range Ambient temperature 20°C to +45°C Dust humidity rated IP65 for electrical enclosures Designed for continuous outdoor operation

6. SCÉNARIOS D'APPLICATION

Granite Quarry Expansion Challenge A quarry needed to increase output by35to meet a new highway contract but faced space constraints permitting delaysfor new fixed infrastructureand concerns about noise levels near the property line Solution Implementationof a tieredtrackmountedRoHScompliantcrushingandscreeningplantwith primary jaw secondary coneand tripledeck screen The fully electric drive system allowed connectionto the site's existing power supply Results The plant was operational within5daysof delivery achievinga sustained throughputof550tph Product cubicity exceeded specification reducing rejectionsby12 Noise levels remained within strict local limits avoiding permit issues

Construction & Demolition Waste Recycling Challenge A largescale C&D recycler experienced rapid wearfrom contaminated materials inconsistent feed caused frequent screen blindingand their urban location required stringent dust control Solution A heavydutyRoHScompliantimpact crusher plantwith prescreen magnetic separatorand integrated closedloop dust suppression systemwas deployed The system's hydraulic adjustment allowed quick response to varying feed composition Results Contaminant removal efficiency reached95 virtually eliminating downstream damage Metal recovery increased revenue streams Dust emissions were reducedto below measurable levels at the site boundary ensuring uninterrupted operations

7 CONSIDÉRATIONS COMMERCIALES

Pricing tiers are structured around throughput capacityand configuration complexity
Niveau I(200500 tph): Base stationaryor trackmounted singlestage plants
Niveau II(500900 tph): Multistage plantswith secondary crushingand advanced screening
Niveau III(900+ tph): Custom engineeredsystems with automation integration

Optional features include automated setting regulation(Régulation de réglage automatique) remote monitoring telematics packages hybrid diesel/electric drive optionsand specialized wear packages Commercial terms are availablefor bulk orders including fleet pricingfor multiple units Standard financing includes capital leaseoperating leaseor leasetoown structures through partnered institutions Service packages range from basic preventive maintenance plans(PMP)to comprehensive fullservice agreements covering parts laborand scheduled rebuilds

8 FAQ

Q Are theseRoHScompliantcrushingplants compatiblewith our existing conveyorsand feeders?
A Yes they are engineeredwith standard discharge heightsbelt widthsand control voltage interfaces Industrystandard IEC motor mountsand flanges ensure mechanical compatibility Control systems can be configuredto accept dry contact signals from your existing equipment

Q What is the expected impacton our operational energy costs?
A Based on field performance data directdrive systemsand efficient screen motion typically delivera5to10reductionin kWh consumedper ton of material processed comparedto older beltdriven designs Exact savings depend on your local power ratesand material hardness

Q How doesRoHS complianceaffectthe availabilityor costof spare parts?
A Our supply chainis fully auditedfor compliance Critical spare parts such as motors PLCsand hydraulic hosesare sourcedfrom compliant suppliersas standard Thereis no premiumfor compliant parts; they are integratedinto our standard pricing structure ensuring no cost penaltyfor responsible sourcing

Q Can we financethe equipmentas partof a larger plant upgrade?
A Yes project financingcan often bundle newcrushingandscreeningequipmentwith other infrastructureupgrades We work with several financial partnerswho specializein industrial asset financing Structures can be tailoredto matchyour project's cash flow profile including seasonal payment optionsfor some industries

Q Quelle formation est dispensée à nos équipes d'exploitation et de maintenance?
A Every delivery includesa comprehensiveonsite training program covering safe operation routine maintenance diagnostics troubleshooting procedures Training manualsare providedin both digitaland physical formats Refresher coursesare availableas partof extended service agreements