1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are you managing escalating maintenance costs and unplanned downtime in your cement plant’s material handling or processing stages? Operational inefficiencies in key equipment directly impact your bottom line through:
Consommation d'énergie excessive: Inefficient drives and outdated designs can inflate power costs by 1525% for continuous operation equipment.
Défaillance fréquente des composants: Abrasive raw materials and clinker cause premature wear on standard components, leading to costly replacements and production halts every 612 mois.
Risques de conformité réglementaire: Noncompliant materials in equipment can restrict your market access and necessitate expensive retrofits to meet global RoHS and similar environmental directives.
Qualité de sortie incohérente: Unstable equipment performance leads to variations in feed rate, taille des particules, or mix homogeneity, compromising final product specifications.

What if your next equipment investment could directly address these challenges, delivering measurable ROI through durability, efficacité, and guaranteed compliance?

2. APERÇU DU PRODUIT

This product line encompasses precisionengineered, RoHS compliant cement plant equipment designed for demanding material processing applications. As a private label manufacturer, we produce critical machinery under your specified brand, built to your exact performance criteria while ensuring full adherence to Restriction of Hazardous Substances directives.

Flux de travail opérationnel:
1. Spécification & Image de marque: You provide performance requirements and brand assets; we engineer the solution.
2. Manufacturing with Compliant Materials: Tous les composants électriques, scellés, revêtements, and alloys are sourced to meet strict RoHS standards.
3. Preshipment Validation: Equipment undergoes rigorous factory acceptance testing (GRAISSE) for performance and compliance verification.
4. Intégration: The machinery is installed into your designated material flow circuit—such as raw mill feed, clinker cooling, or finished cement conveying.
5. Sustained Operation: Delivers reliable processing while maintaining full regulatory compliance throughout its service life.

Champ d'application: Ideal for conveyors, élévateurs à godets, screw feeders, concasseurs, and specialized fans where electrical components and surface materials contact the process stream or environment. Limites: Not intended as a standalone solution for entire plant compliance; a holistic plant audit is recommended.

3. CARACTÉRISTIQUES PRINCIPALES

Système d'entraînement modulaire | Base technique: Entraînement à fréquence variable (VFD) with RoHScompliant semiconductors & câblage | Avantage opérationnel: Precise speed control matched to realtime process demand reduces mechanical stress | Impact sur le retour sur investissement: Les données de terrain s'affichent jusqu'à 30% reduction in energy use versus fixedspeed drives

Système de doublure résistant à l'abrasion | Base technique: Ceramiccomposite or specified RoHScompliant alloy liners | Avantage opérationnel: Extends service life in highwear zones like chutes, housings, and impellers | Impact sur le retour sur investissement: Reduces component replacement frequency by 4060%, réduire le coût des stocks de pièces

SealedforLife Bearing Assemblies | Base technique: Labyrinth seals with RoHScompliant greases | Avantage opérationnel: Eliminates routine regreasing, prevents ingress of abrasive dust | Impact sur le retour sur investissement: Cuts scheduled maintenance time by 25 hours per bearing annually

Smart Vibration Monitoring Ports | Base technique: Integrated sensor mounts with compliant signal cabling | Avantage opérationnel: Enables predictive maintenance scheduling based on actual condition data | Impact sur le retour sur investissement: Prevents catastrophic failure; les tests de l'industrie démontrent un 70% réduction des temps d'arrêt imprévus

Unified Compliance Documentation | Base technique: Material Declarations (MDs) & Certificates of Conformity (CoC) for all regulated components | Avantage opérationnel: Simplifies environmental audits and ensures global market access for your final product | Impact sur le retour sur investissement: Mitigates risk of noncompliance fines and project delays

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | RoHS Compliant Cement Plant Equipment Solution | Avantage (% amélioration) |
| : | : | : | : |
| Temps moyen entre les pannes (MTBF) – Key Wear Components| 2,500 – 3,000 heures| 4,200+ heures| +40% |
| Consommation d'énergie spécifique (kWh/tonne traitée) | Référence (100%)| Optimized design & compliant drives reduce consumption| 22% à 30% |
| Compliance Documentation Turnaround| Weeks for full traceability| Provided with FAT documentation| Timetoaudit ready reduced by ~80% |
| Coût total de possession (5période d'un an)| High parts & replacement labor| Lower energy use & intervalles d'entretien prolongés| Estimé 1825% réduction |

5. SPÉCIFICATIONS TECHNIQUES

Capacité/cote: Conçu sur mesure à partir de 50 TPH à 2,000 TPH based on application (transmettre, écrasement, alimentation).
Exigences d'alimentation: Designed for 380V690V / 50Hz or 60Hz threephase supply; IP65rated RoHS compliant motors and switchgear standard.
Spécifications matérielles: Contact surfaces utilize RoHScompliant steels (par ex., AR400), céramique, or specified alloys; all paints/coatings are heavymetal free.
Dimensions physiques: Fabricated to fit existing plant layouts; modular designs facilitate retrofit installations.
Plage de fonctionnement environnementale: Température ambiante: 20°C à +55°C; dustladen atmosphere operation capable.

6. SCÉNARIOS D'APPLICATION

Cement Plant Clinker Cooler Retrofit | Défi: A Southeast Asian plant faced frequent breakdowns of cooler plate assemblies containing noncompliant materials, causing 120 hours/year of downtime and EU export limitations. | Solution: Private label manufacture of replacement grate plates and supporting frames using fully RoHS compliant alloys and hydraulic components. | Résultats: Achieved uninterrupted operation for over 14 months postinstallation and secured necessary compliance certification for export markets within one week of audit request.

Raw Mill Feed System Upgrade | Défi: A North American operator struggled with high energy costs from an outdated feed conveyor system and needed futureproof compliance for potential regulatory changes. | Solution: A customdesigned RoHS compliant belt conveyor system with an optimized drive package and compliant idlers/rollers. Implementation included full material traceability documentation.| Résultats: Reduced energy draw by 28% annually while providing definitive proof of hazardous substance restriction compliance to corporate sustainability officers.

7. CONSIDÉRATIONS COMMERCIALES

Niveaux de tarification: Based on capacity/capability scale (par ex., Service standard 500 TPH) and degree of customization.
Fonctionnalités facultatives: Advanced IoTready sensor packages; premium ceramic liners for extreme abrasion; explosionproof rated variants.
Forfaits de services: Tiered offerings from basic documentation support to comprehensive annual inspection & parts certification services.
Options de financement: Available through partner institutions for CAPEX solutions; leasetoown structures can be arranged.

8. FAQ

T1: How do you verify the RoHS compliance of all subcomponents?
We mandate Material Declarations from our tierone suppliers and conduct periodic spottesting via thirdparty laboratories on finished assemblies to ensure traceability chain integrity.

T2: Will transitioning to this equipment require changes to our existing maintenance procedures?
Procedures may be simplified due to extended service intervals on sealed components. We provide updated maintenance manuals specific to the installed equipment’s features.

T3: What is the typical lead time for a custom private label piece of equipment?
Les délais de livraison varient selon la complexité mais vont généralement de 1422 weeks from finalized design approval to factory readiness for shipment.

T4: Can you engineer solutions that integrate with our existing PLC/DCS control systems?
Oui. Our control interfaces are designed for compatibility with major industrial automation systems using standard protocols (Profibus DP Modbus TCP/IP).

Q5: Does RoHS compliant construction impact the mechanical durability or temperature resistance?
Non. Compliant materials are selected as direct performance equivalents or superiors regarding abrasion resistance tensile strength thermal stability ensuring no compromise on operational specs

Q6 Quelles sont les conditions commerciales standard?
Typical terms involve a deposit upon order confirmation progress payments tied to manufacturing milestones balance due prior shipment Full Incoterms are negotiable

Q7 Do you provide support during the installation commissioning phase?
Supervision by our field engineers is available as an optional service package ensuring optimal setup performance validation