1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Gérez-vous une qualité de brique incohérente, coûts de main d'œuvre élevés, et des goulots d'étranglement de production imprévisibles? In commercial brick manufacturing, these operational challenges directly impact your bottom line. Manual handling and outdated equipment can lead to a defect rate exceeding 5%, resulting in significant material waste. Unplanned downtime for mold changes or maintenance can halt your entire production line for hours, delaying orders and increasing overhead. En outre, reliance on semiautomated systems often caps your output, limiting scalability and profitability.

Comment passer d'une variable, laborintensive production to a reliable, opération à volume élevé? The solution lies in selecting the right professional brick making machines private label manufacturer. This partnership is not merely about purchasing equipment; it’s about securing a production asset engineered to deliver consistency, efficacité, and brandspecific value.

2. APERÇU DU PRODUIT

We are a professional brick making machines private label manufacturer, specializing in the design and production of fully automatic stationary block making machines for highvolume commercial applications. Our core model is engineered for continuous operation in fixedplant settings, producing a wide range of concrete masonry units (CMU), pavés, and specialty bricks.

Flux de travail opérationnel:
1. Agrégat & Cement Feeding: Premixed raw material is conveyed automatically from the batching plant into the machine's feed hopper.
2. Metered Molding: A precisely measured volume of material is distributed into a heavyduty mold box under highfrequency vibration.
3. Compactage haute pression: Hydraulic rams apply consistent pressure (configurable based on product) to form dense, dimensionally accurate blocks.
4. Éjection automatisée & Palettisation: The cured block is ejected onto a pallet, which is then automatically stacked and transferred to the curing area.
5. Return Cycle: The empty pallet feeder returns pallets to the starting position for the next cycle.

Champ d'application & Limites:
Portée: Idéal pour les projets de construction à grande échelle, dedicated brick/block supply companies, and industrial parks requiring consistent output of standard and customdesigned blocks. Convient pour produire du solide, creux, verrouillage, and paving blocks.
Limites: This is a stationary plant solution requiring significant floor space, a stable concrete foundation, and integration with upstream (batching) et en aval (guérir, conditionnement) systèmes. It is not designed for mobile or onsite smallbatch production.

3. CARACTÉRISTIQUES PRINCIPALES

HeavyDuty Welded Frame | Base technique: Analyse par éléments finis (FEA)optimized structural design | Avantage opérationnel: Eliminates frame flexure under full load (jusqu'à 200 tonnes), ensuring consistent product dimensions over decades of use | Impact sur le retour sur investissement: Reduces longterm maintenance costs by over 30% and prevents costly realignment downtime.

ServoDriven Proportional Hydraulics | Base technique: Closedloop servo valve control for precise pressure and flow management | Avantage opérationnel: Delivers smoother ram movement, reduces hydraulic shock by up to 60%, and allows for programmable pressure profiles for different products | Impact sur le retour sur investissement: Réduit la consommation d’énergie d’environ 22% compared to standard hydraulic systems and extends component life.

Système de moule QuickChange | Base technique: Interface de boulonnage standardisée avec broches d'alignement guidées | Avantage opérationnel: Permet un changement complet de moule en moins 45 minutes by a twoperson crew without external crane dependency | Impact sur le retour sur investissement: Increases plant utilization by minimizing nonproductive time during product changeovers.

Intelligent Vibration System | Base technique: Dualaxis synchronized vibration motors with frequency inverters | Avantage opérationnel: Ensures optimal material compaction throughout the mold cavity for uniform density and strength while minimizing noise emissions | Impact sur le retour sur investissement: Improves product quality consistency, reducing reject rates below 0.5% due to poor compaction.

Centralized PLC Control with HMI | Base technique: Industrial programmable logic controller with tactile humanmachine interface | Avantage opérationnel: Operators can monitor all machine functions, diagnose faults via error codes, adjust cycle times/pressures/vibration settings from a single panel | Impact sur le retour sur investissement: Simplifies training reduces troubleshooting time by an average of 65%, and provides production data for OEE tracking.

Integrated Pallet Circulation & Lubrification | Base technique: Automated roller conveyor circuit with precision oiling system | Avantage opérationnel: Ensures smooth pallet return and applies a consistent film of release agent to prevent block adhesion without manual intervention | Impact sur le retour sur investissement: Eliminates manual pallet handling labor and prevents costly blocksticking incidents that damage products.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | Our Private Label Solution | Avantage (% amélioration) |
|||||
| Temps de cycle (pour bloc standard) | ~1822 secondes | 15 secondes | Jusqu'à 25% plus rapide |
| Consommation d'énergie par bloc | Based on standard hydraulic pumps | Servoproportional hydraulics | Environ 22% inférieur |
| Temps de changement de moule | Typiquement 90120 minutes | Sous 45 minutes >50% réduction |
| Temps d'arrêt annuel pour maintenance 710 jours 45 days Over 40% moins de temps d'arrêt |
| Defect Rate due to Machine Variance ~23% <0.5% Jusqu'à 80% réduction |

5. SPÉCIFICATIONS TECHNIQUES

Désignation du modèle: PLM1000HD
Standard Production Capacity: Jusqu'à 4,320 solid blocks (400x200x200mm) par quart de 8 heures.
Exigences d'alimentation: Main drive – 45 kW; Vibration motors – 2 x 7.5 kW; Hydraulic system – equipped with servo pump.
Plage de pression de fonctionnement: Configurable à partir de 80 Bar to 180 Bar.
Spécifications matérielles: Compatible with standard C30/37 concrete mix designs; maximum aggregate size of ≤10mm recommended.
Dimensions physiques (Empreinte machine): L6m x L3m x H3m (excluding conveyor extensions).
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de +5°C à +40°C; electrical components rated IP54 for dust/damp protection.
Système de contrôle: Industrial PLC with color touchscreen HMI; supports remote diagnostics port.

6. SCÉNARIOS D'APPLICATION

Regional Building Material Supplier Expansion

Challenge A supplier faced capacity constraints with older machinery could not meet new municipal housing contract demands requiring an additional million blocks within six months without compromising quality or increasing labor headcount significantly.
Solution Implementation of our private label PLM1000HD brick making machine integrated into their existing batching line alongside staff retraining
Results Output increased by over % achieving required volume Production cost per unit decreased % due higher efficiency lower defect rate The machine became their primary asset allowing them fulfill contract secure future bids

EcoFriendly Paver Manufacturer Branding Initiative

Challenge A manufacturer specializing permeable pavers needed distinct branded equipment reinforce market position as technology leader Their previous OEM machine limited customization produced noticeable variance batchtobatch color texture
Solution Codevelopment fully customized private label machine featuring specialized vibration profile denser surface finish proprietary quickchange mold system accommodate their unique product designs
Results Achieved superior product consistency critical aesthetic requirements Reduced changeover time between paver styles enabling smaller economical batch runs Established clear brand identity "Manufactured on Our Proprietary Line" marketing materials

7 CONSIDÉRATIONS COMMERCIALES

Our engagement as your professional brick making machines private label manufacturer offers flexible commercial pathways

Niveaux de tarification
Base Equipment Package Includes core machine PLC control one standard mold set pallets
Enhanced Package Adds automated color feeder system additional standard mold set extended warranty years parts labor
Turnkey Lite Package Includes Enhanced Package plus foundational design consultancy basic operator training

Optional Features Custom paint branding laseretched identification plates advanced production monitoring software SCADA connectivity specialized vibration tables unique shapes

Service Packages Proactive scheduled maintenance plans remote diagnostic support priority spare parts dispatch dedicated technical account manager

Financing Options We collaborate thirdparty industrial equipment financiers offer leasetoown structures operating leases traditional loans terms align project cash flow expectations

8 FAQ

What level customization available private label program We offer range from cosmetic branding paint logos control panel interfaces deep technical modifications like unique stroke lengths platen sizes vibration mechanisms specific your product formulations

How ensure machine compatibility our existing plant layout batching system Presales we conduct detailed site review require CAD drawings process flows Our engineering team provides integration specifications foundation drawings interface points ensure seamless fit

What typical lead time from order commissioning For standard configurations lead time approximately weeks Customized solutions require week timeframe depending complexity Factory acceptance testing mandatory prior shipment followed supervised onsite commissioning training

What ongoing operational costs should we anticipate Primary costs are electricity wear parts like mold liners seal kits hydraulic filters Field data shows average consumable cost per block produced competitive industry benchmarks due energyefficient design durable components

Do you provide training our operational maintenance staff Yes comprehensive training provided during commissioning covering routine operation daily checks basic troubleshooting preventive maintenance procedures Training manuals video guides included

What warranty coverage offered Standard warranty covers defects materials workmanship months key structural components months All hydraulic electrical components carry months warranty Extended warranty options available purchase

Can you supply molds custom block designs Yes as integrated manufacturer we design produce hardened steel molds house provide complete solution from drawing final product ensuring optimal performance between press mold