1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are you scaling your operation to meet production targets, only to be constrained by your washing and recovery circuit? Gérer un 500 TPH throughput introduces distinct challenges that directly impact your bottom line. Considérez ces obstacles opérationnels courants:
Taux de récupération incohérents: Are fluctuating feed grades and particle sizes causing valuable, fine gold to bypass your system, resulting in measurable revenue loss per ton processed?
Temps d'arrêt excessif & Entretien: Is your current plant plagued by frequent mechanical failures, abrasive wear on components, and complex cleanup cycles that halt production for hours?
Coûts opérationnels élevés: Are you managing escalating expenses from high water consumption, excessive power draw per ton, and the labor required for constant monitoring and manual adjustment?
Limites d'évolutivité: Does your existing setup lack the modularity to efficiently handle peak feed rates or adapt to future resource expansion without a complete system overhaul?

Selecting the right highcapacity washing plant is a critical capital decision. How do you ensure maximum recovery at 500 TPH while controlling operational expenditure and maintaining plant availability?

2. APERÇU DU PRODUIT

The Premium 500 L'usine de lavage de TPH Gold Mining est une installation complète, modular processing system engineered for alluvial and eluvial gold deposits. It is designed for operations requiring robust, highvolume scrubbing, classification, and gravity concentration.

Flux de travail opérationnel:
1. Alimentation principale & Lavage: Runofmine (ROM) material is fed into a heavyduty trommel or scrubber screen, where it is aggressively washed and clays are broken apart.
2. Classement des tailles: The scrubbed material is precisely classified; oversize waste (par ex., +75mm) est rejeté via le convoyeur, while the valuable sub75mm fraction proceeds.
3. Concentration & Récupération: The classified slurry reports to a series of cascading sluices or jigs—specifically configured for coarse and fine gold—where highGR (Grade Recovery) concentration occurs.
4. Gestion des résidus & Gestion de l'eau: Waste tailings are efficiently removed, while process water is recirculated via a settlement pond or clarifier system to minimize fresh water requirements.

Champ d'application & Limites:
Idéal pour: Largescale alluvial/eluvial operations, dépôts fluviaux, and weathered conglomerates with claybound gold.
Limites: Ne convient pas au hard rock (filon) ore requiring primary crushing or chemical leaching circuits. Des performances optimales nécessitent une préparation adéquate des aliments (removal of oversized boulders) and a controlled water supply.

3. CARACTÉRISTIQUES PRINCIPALES

Épurateur à trommel robuste | Base technique: Reinforced drum with internal lifters and highpressure spray bars | Avantage opérationnel: Ensures complete disaggregation of claybound aggregates, libérer des particules d'or pour la récupération | Impact sur le retour sur investissement: Reduces gold losses in clay balls by an estimated 1525%, augmentant directement les onces récupérées.

Modular Cascading Sluice System | Base technique: Multistage riffle design with progressively intensified angles and matting types | Avantage opérationnel: Captures a broad spectrum of gold particle sizes, from coarse nuggets to fine flour gold | Impact sur le retour sur investissement: Field data shows improved overall recovery efficiency by 812% compared to singlestage designs.

LowPressure Hydrocyclone Cluster | Base technique: Battery of cyclones for precise hydraulic classification of sand fractions | Avantage opérationnel: Maintains optimal density and flow characteristics for downstream concentrators, preventing overloads | Impact sur le retour sur investissement: Enhances concentrator efficiency by up to 20%, reducing mechanical stress and related maintenance costs.

Contrôle centralisé par API & Surveillance | Base technique: Automated system monitoring feed rate, pression de l'eau, pump statuses, et charges critiques | Avantage opérationnel: Allows a single operator to manage the entire washing circuit from a central station | Impact sur le retour sur investissement: Reduces direct operating labor by an estimated 23 personnel per shift while improving process consistency.

Ensemble de doublure résistante à l'abrasion | Base technique: Highchrome steel liners on all wear plates and UHMW polyethylene on chutes | Avantage opérationnel: Dramatically extends service life in highabrasion sand and gravel environments | Impact sur le retour sur investissement: Cuts component replacement costs by approximately 40% yearoveryear and decreases downtime for liner changes.

Integrated Water Recirculation Design | Base technique: Engineered sumps, pompes, and piping sized for >85% recyclage de l'eau | Avantage opérationnel: Significantly reduces the volume of fresh makeup water required from external sources | Impact sur le retour sur investissement: Lowers water procurement costs by up to 80%—a critical factor in waterrestricted regions.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (500 Classe TPH) | Prime 500 Solution TPH | Avantage (% Amélioration) |
| : | : | : | : |
| Taux global de récupération de l’or (Alluvial) | 88% 92% Gamme | Cohérent >94% Targetable Rate| +3% à +6% Amélioration absolue |
| Consommation moyenne d'eau (m³/tonne) | ~3.5 m³/ton Processed| 40% Réduction |
| Disponibilité des installations (Exécution planifiée) | ~8590% Availability| >93% Availability Designed| +4% à +8% Amélioration |
| Consommation d'énergie par tonne traitée| Varies Widely; Often Unoptimized| Optimized Drive & Pump Package| Jusqu'à 15% Plus efficace |
| Major Wear Component Lifespan (Doublures)| Acier AR standard (~1200 hrs)| HighChrome/UHMW Combo (~2000 hrs)| ~65% Longer Service Life |

5. SPÉCIFICATIONS TECHNIQUES

Capacité nominale de traitement: 500 tonnes par heure (TPH), with surge capability up to 550 TPH.
Feed Size Acceptance: Jusqu'à 250 mm (subject to specific trommel configuration).
Exigences d'alimentation: Environ. 750 900 kVA charge totale connectée; configured for either diesel generator sets or grid connection.
Spécifications des matériaux clés:
Trommel Drum Frame & Châssis: Acier à haute résistance
Critical Wear Surfaces: Hardox® / Acier allié à haute teneur en chrome
Fusils d'écluse & Matting Industrygrade rubber matting with miner’s moss overlay
Piping Schedule Sch80 HDPE
Dimensions physiques (Unités modulaires): Conçu pour la transportabilité; main modules within standard road freight limits (~12m L x 2.5m W x 3m H).
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 10°C à +45°C; norme sur les systèmes de suppression de poussière; can be winterized.

6. SCÉNARIOS D'APPLICATION

West African Alluvial Gold Operation Challenge Required upgrading from a series of smaller plants (<200 TPH chacun) causing logistical complexity and inconsistent recovery across sites.

Solution Implementation of a centralized Premium 500 TPH Gold Mining Washing Plant as the primary processing hub.

Results Achieved consistent processing of variablegrade feed at target throughput within three weeks of commissioning; reported an increase in overall recovered grade by over five percentage points due superior sluice design; reduced sitewide fuel consumption by centralizing power generation.

Southeast Asian Eluvial Deposit Challenge Extremely sticky clay ore was blinding screens drastically reducing effective capacity below nameplate at competitor’s plant.

Solution Deployment of our Premium plant featuring the heavyduty trommel scrubber with enhanced spray bar configuration specifically engineered for tough clays.

Results Sustained full rated throughput eliminating blinding issues; subsequent sampling confirmed liberation rates exceeding previous benchmarks reducing visible gold reporting directly tailings stream

7 CONSIDÉRATIONS COMMERCIALES

Our Premium solution offers clear value through optimized total cost ownership not just initial capital outlay

Pricing Structure:
Tier Base Plant Package Includes core trommel sluice concentrators conveyors basic control system
Tier Enhanced Package Adds hydrocyclone cluster advanced PLC automation upgraded liner package extended precommissioning spares kit
Tier Turnkey Project Includes civil engineering design foundation plans installation supervision commissioning services operator training

Fonctionnalités facultatives:
Diesel Generator Power Pack Containerized Workshop OnBoard Laboratory Sampling System Tailings Thickener Unit

Forfaits de support technique:
Standard Warranty Comprehensive parts labor coverage first months
Extended Service Agreement Annual inspection scheduled component replacement priority technical support
Full Maintenance Contract Covers all planned unplanned maintenance fixed annual fee ensuring predictable operating budget

Financing Options Available through partner institutions include equipment leasing longterm rental purchase leaseback structures tailored project finance models

8 FAQ

What are the primary site requirements needed before installation?
A level pad area approximately meters long meters wide stable foundation adequate fresh makeup water source sufficient ROM feedstock stockpile area planned tailings deposition site

How does this plant handle variations feed material grade particle size distribution?
The modular cascading sluice system hydrocyclone classification are designed manage fluctuations Automated controls can adjust feed rates maintain optimal slurry density ensuring consistent performance across varying conditions

Quel est le délai de livraison typique à partir de la mise en service de la commande?
For standard configuration lead time typically ranges months depending current manufacturing schedule Customizations may extend this period Detailed project schedule provided upon initial engineering review

Are operator training technical manuals provided?
Yes comprehensive training conducted onsite during commissioning phase covering operation routine maintenance troubleshooting procedures Complete digital technical documentation supplied prior shipment

What aftersales support available spare parts availability?
We maintain global network certified service partners strategic inventory critical spare parts Guaranteed response times technical inquiries emergency breakdown support outlined within chosen service package agreement