1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts d’exploitation et les temps d’arrêt imprévisibles érodent la rentabilité de votre carrière ou de votre mine.? Primary crushing is the cornerstone of your aggregate or mineral processing circuit, yet it presents persistent challenges. Considérez ces obstacles opérationnels courants:
Temps d'arrêt excessif pour la maintenance: Frequent liner changes and unexpected mechanical failures halt your entire production line, coûtant des milliers de dollars par heure en perte de débit.
Consommation élevée de pièces d’usure: The constant impact of abrasive materials leads to premature failure of jaw plates and side liners, driving up your costperton and creating inventory headaches.
Gradation du produit incohérente: Une chambre de concassage instable ou inefficace ne parvient pas à produire un, produit bien formé, causing bottlenecks in secondary crushing and affecting final product quality.
Hausse des coûts énergétiques: Inefficient crushing action directly translates to higher power consumption per ton of processed material, a significant and growing operational expense.
Problèmes d’intégrité structurelle: Cyclical loading and vibration can lead to frame fatigue cracks over time, risking catastrophic failure and major capital expenditure.

How do you select a primary jaw crusher that directly addresses these issues with proven engineering, reduces your total cost of ownership, and delivers reliable tonnage year after year?

2. APERÇU DU PRODUIT: ODM JC5000 Jaw Crusher

The ODM JC5000 is a heavyduty, Concasseur à mâchoires à bascule unique conçu pour le concassage primaire de grande capacité dans l'exploitation minière, carrière, et production de granulats à grande échelle. Conçu pour une installation stationnaire, it processes hard rock, minerai, and recycled concrete into a consistent primary feed.

Flux de travail opérationnel:
1. Consommation alimentaire: Matériau surdimensionné (jusqu'à 1250 mm) is loaded into the deep, reinforced feed hopper.
2. Action écrasante: The aggressive elliptical stroke of the singletoggle mechanism applies compressive force against the fixed jaw plate, effectively breaking the material.
3. Réglage de décharge: Le cadre fermé (CSS) is hydraulically adjustable from 150mm to 300mm under load, allowing quick product size changes without stopping the crusher.
4. Décharge du produit: Crushed material exits through the bottom discharge opening onto your primary conveyor system.

Champ d'application & Limites:
Portée: Idéal pour le hard rock (granit, basalte), minerai de fer, minerai de cuivre, and demolition concrete in primary stationary crushing stations. Maximum recommended feed strength is 350 MPa.
Limites: Not designed for mobile applications or as a portable plant. Not suitable for sticky or clayrich materials without prior scalping; requires a grizzly feeder for optimal performance.

3. CARACTÉRISTIQUES PRINCIPALES

Chambre de concassage profonde & Cinématique agressive | Base technique: Optimized nip angle and long stroke | Avantage opérationnel: Increased capacity and improved particle shape reduction | Impact sur le retour sur investissement: Higher throughput per operating hour maximizes plant revenue

Cadre fabriqué robuste avec une conception soulagée du stress | Base technique: Analyse par éléments finis (FEA) construction en acier optimisée | Avantage opérationnel: Unmatched durability under cyclical loads; eliminates frame cracking | Impact sur le retour sur investissement: Extended structural life prevents premature capital replacement

Réglage à bascule hydraulique & Système de compensation | Base technique: Integrated hydraulic ram replaces manual toggle plates | Avantage opérationnel: Sûr, rapid CSS adjustment and automatic clearing of chamber blockages in minutes | Impact sur le retour sur investissement: Réduit les temps d'arrêt jusqu'à 80% for setting changes and clearing events

Wedge Lock Jaw Plate Fastening System | Base technique: Cales verrouillées mécaniquement sans résine de support | Avantage opérationnel: Plus rapide, safer jaw plate changes with standard tools; ensures secure plate seating | Impact sur le retour sur investissement: Cuts liner change downtime by half compared to bolted systems

Roulements à rouleaux sphériques & Sceaux du labyrinthe | Base technique: Oversized bearings rated for heavy radial/axial loads; scellement en plusieurs étapes | Avantage opérationnel: Higher reliability under shock loading; exclusion efficace de la poussière et des contaminants | Impact sur le retour sur investissement: Prolonge la durée de vie des roulements de plus 40%, reducing maintenance costs

Base moteur intégrée & Entraînement par courroie trapézoïdale | Base technique: Unified baseplate for crusher motor/sheaves; highgrip Vbelts | Avantage opérationnel: Installation simplifiée; maintains consistent drive efficiency with minimal slippage | Impact sur le retour sur investissement: Lowers installation costs by 15% and reduces energy loss from drive inefficiency

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Référence des normes de l'industrie | ODM JC5000 Solution | Avantage (% Amélioration) |
| : | : | : | : |
| Disponibilité (Temps de disponibilité) | ~8590% (programmé & arrêts imprévus) |> 94% disponibilité documentée| +510% des heures plus productives |
| Temps de changement de doublure (Plaques à mâchoires) | 1224 heures (bolted system) |> 812 heures (wedge system)| Jusqu'à 50% temps d'arrêt |
| Consommation d'énergie (kWh/tonne) Varie selon le matériau| Ligne de base = 100% |> ~92% relative consumption| Jusqu'à 8% energy cost per tonne |
| Temps moyen entre les pannes (Composants majeurs)| ~10,000 operating hours |> >14,000 heures d'ouverture| +40% component lifespan |

5. SPÉCIFICATIONS TECHNIQUES

Ouverture d'alimentation: 1400mm x 1200 mm
Taille maximale d'alimentation: 1250mm
Plage de réglage côté fermé: 150mm 300mm
Plage de capacité (varies with CSS & matériel): 750 1500 tonnes par heure
Exigence de puissance d'entraînement: 200 kW / Up to AC motor options available
Poids total (Concasseur uniquement): Environ 86 tonnes
Spécifications des matériaux clés:
Nuance d'acier du cadre：Plaque d'acier à haut rendement
Plaques à mâchoires：Acier au manganèse , optional premium alloys available
Arbre excentrique：Acier allié forgé
Plage de température de fonctionnement： 20°C to +45°C （with appropriate lubricants）
Dimensions (L x l x H): ~ 6m x 4m x 5m （approximate footprint）

6. SCÉNARIOS D'APPLICATION

Granite Quarry Primary Crushing Plant Challenge：Frequent frame weld failures on existing crushers led to unplanned shutdowns every months，costing over $50k annually in repairs lost production。Solution：Replacement with an ODM JC5000 Jaw Crusher，specifically selected for its FEAoptimized，stressrelieved frame design。Résultats：Zero structural issues after months of operation。Availability increased by %，achieving payback on investment within months through reduced repair costs sustained throughput。

Iron Ore Processing Facility Challenge：High abrasion wear on jaw plates resulted in poor product gradation control costly，weekly inventory checks。Solution：Installation of an ODM JC5000 equipped with optional premium alloy jaw plates the hydraulic CSS adjustment system。Résultats：Durée de vie du revêtement prolongée de %，allowing predictable changeout schedules。Onthefly CSS adjustments enabled operators finetune product size meet downstream mill feed specifications，réduisant la charge de recirculation。

7. CONSIDÉRATIONS COMMERCIALES

The ODM JC5000 Jaw Crusher is offered as a complete package，including crusher motor drive guards。

Niveaux de tarification：
1. Configuration de base ：Standard manganese jaw plates standard bearings。
2 Forfait Performances ：Includes premium alloy jaw plates upgraded bearing monitoring sensors automated lubrication system。
3 Forfait Skid clé en main ：Crusher premounted on a structural skid complete with motor starters local control panel（significant installation savings）。

Fonctionnalités facultatives：
Système de pulvérisation anti-poussière embarqué。
Remote monitoring telemetry kit for CSS power draw。
Specialty liner profiles for specific product shaping。

Forfaits de services：
Extended warranty plans up years。
Guaranteed parts availability programs with hour emergency dispatch。
Annual health inspection audits performed certified technicians。

Options de financement：
Capital lease operating lease structures available through partners。
Project financing can be arranged qualifying largescale greenfield developments。

8 FAQ

Q What is the recommended foundation design for the JC5000？
A Detailed foundation drawings static dynamic load data are provided upon order。Reinforced concrete foundations are mandatory；our engineering team can review your civil plans。

Q Can the JC5000 be integrated into our existing PLCcontrolled plant？
Un oui。The crushers lubrication hydraulic systems come standard with standard voltage signal outputs（for running blockage alarms）can be easily wired into your central control room。

Q How does the hydraulic toggle system affect maintenance compared traditional designs？
A It eliminates mechanical toggle plates tension rods simplifying the kinematics。Maintenance involves checking hydraulic fluid levels hose integrity—tasks that are faster less laborintensive than adjusting mechanical systems。

Q What is the typical lead time delivery？
A Standard configurations have confirmed lead time of weeks from order confirmation exworks。Skidmounted versions require additional weeks for fabrication。

Q Are wear part patterns held stock？
A Yes critical wear parts like jaw plates side liners common configurations are held regional warehouse centers ensure day delivery minimize your inventory holding needs。

Q What training provided？
A Comprehensive operational safety maintenance training conducted at your site during commissioning included with purchase We provide digital manuals video libraries。

Q What financing terms are available commercial buyers？
A We offer several options including straight purchase capital leases which may provide tax benefits Flexible terms tailored project cash flow profiles can be structured through our financial partners