1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent vos marges bénéficiaires globales ou minières? Primary crushing is the foundation of your material processing circuit, and its failures cascade through your entire operation. Considérez ces défis communs:
Temps d'arrêt imprévus: Bearing failures or component wear can halt production for days, costing tens of thousands in lost throughput and urgent repair logistics.
Coûts d'exploitation élevés par tonne: Consommation d'énergie excessive, coupled with frequent replacement of wear parts like jaw plates, directly increases your cost per ton of processed material.
Gradation du produit incohérente: An unstable or inefficient crushing chamber leads to poor size reduction, increasing recirculating load and overworking downstream equipment.
Inflexibilité rigide: Fixed configurations struggle to adapt to varying feed materials or changing final product requirements, forcer des compromis opérationnels.

Is your primary crusher a reliable asset or a persistent bottleneck? The solution requires engineering that prioritizes durability, efficacité, and intelligent design to protect your bottom line.

2. APERÇU DU PRODUIT

The Jc5000 is a highcapacity, robustly engineered singletoggle jaw crusher designed for heavyduty primary crushing in mining, carrière, et applications de recyclage de construction à grande échelle. Its core function is the reliable reduction of large (jusqu'à 1300mm) feed material into a consistent, produit de granulats grossiers.

Flux de travail opérationnel:
1. Consommation alimentaire: Large runofmine or quarryrun rock is directed into the deep, ouverture d'alimentation sans étouffement.
2. Action écrasante: The aggressive elliptical stroke of a mechanically simple singletoggle design applies high inertia forces to compress and fracture material against the fixed jaw.
3. Décharge & Autorisation: Le matériau broyé sort par l'ouverture de décharge en bas; the design facilitates rapid clearance of crushed product to maintain throughput.

Champ d'application: Idéal pour le hard rock (granit, basalte), minerais abrasifs, et béton de démolition. It is engineered as a stationary primary unit for hightonnage fixedplant operations.

Limites: Not suitable as a mobile or portable unit due to size and weight. For processing highly sticky or claybound materials without prescreening, a different primary solution may be recommended.

3. CARACTÉRISTIQUES PRINCIPALES

Cadre robuste & Roulements à rouleaux sphériques | Base technique: Analyse par éléments finis (FEA) répartition optimisée des contraintes | Avantage opérationnel: Intégrité structurelle inégalée sous des charges de pointe; bearings handle both radial and axial forces | Impact sur le retour sur investissement: Extended service life under severe conditions reduces risk of catastrophic frame failure and associated capital replacement costs.

Enhanced Feed Opening Design | Base technique: Deep chamber geometry with no dead zone at feed entry | Avantage opérationnel: Allows for larger lump size intake and promotes smooth material flow without bridging | Impact sur le retour sur investissement: Maximizes loader efficiency, reduces need for preblasting or secondary breaking, increasing overall site productivity.

WedgeLocked Jaw Plate System | Base technique: Mechanically secured manganese steel plates without complex backing resin | Avantage opérationnel: Enables fast reversal or replacement of wear parts during scheduled maintenance windows | Impact sur le retour sur investissement: Cuts downtime for liner changes by up to 40% compared to bonded systems, augmentant directement la disponibilité des plantes.

Réglage hydraulique & Clairière | Base technique: Système hydraulique intégré pour le réglage CSS et la libération des matériaux non écrasables | Avantage opérationnel: Operators can adjust product size or clear blockages safely from ground level in minutes | Impact sur le retour sur investissement: Eliminates manual shimming labor and prevents costly downtime from tramp metal events.

High Inertia Flywheels | Base technique: Precisely calculated rotational mass stored in heavy flywheels | Avantage opérationnel: Smoothens power demand peaks and maintains consistent crushing momentum under variable loading | Impact sur le retour sur investissement: Reduces cyclical stress on drive components and can lower overall energy consumption per ton crushed.

Entraînement direct & VBelt Guarding | Base technique: Robust TEFC motor coupled via durable Vbelts with full safety guarding | Avantage opérationnel: Provides reliable power transmission with inherent slippage protection; guarding ensures operator safety compliance | Impact sur le retour sur investissement: Minimizes power transmission losses and reduces maintenance incidents.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Référence des normes de l'industrie | Jc5000 Jaw Crusher Solution | Avantage documenté |
| : | : | : | : |
| Disponibilité (Temps de disponibilité) | ~9294% (programmé & imprévu) |>96% in field studies| +34% augmentation du temps de production |
| Porter la vie (Plaques à mâchoires) Roche Abrasive| 120,000 150,000 tonnes| 180,000 220,000 tonnes| +3040% intervalles d'entretien plus longs |
| Consommation d'énergie par tonne| Référence 100%| Field data shows ~95%| ~5% reduction in specific energy use |
| Maintenance Time CSS Adjustment/ Clearing| Processus manuel (~24 heures)| Système hydraulique (<30 minutes)| Jusqu'à 90% faster adjustment/clearance |

5. SPÉCIFICATIONS TECHNIQUES

Ouverture d'alimentation: 1500mm x 1300 mm (59" x 51")
Taille maximale d'alimentation: Jusqu'à 1300 mm (51")
Exigence de puissance: 200 kW / 270 Moteur électrique HP
Poids opérationnel: Environ 85,000 kilos (187,400 livres)
Capacité de débit: S'étend de 750 à 1500 mtph depending on feed material and closed side setting (CSS).
Spécifications matérielles: Châssis principal fabriqué en acier à haute résistance; Trempé & arbre excentrique en acier allié trempé; Highgrade manganese steel jaw plates.
Dimensions physiques (LxlxH): ~4300mm x 3500mm x 4100mm
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C (4°F à +113°F). Dust sealing kits available for extreme conditions.

6. SCÉNARIOS D'APPLICATION

Agrandissement de la carrière de granit | Défi: Une carrière majeure nécessaire pour augmenter le débit du circuit primaire de 25% but was constrained by space for new infrastructure and high wear costs on existing plant. The existing crusher required frequent liner changes causing weekly downtime.| Solution: A single Jc5000 Jaw Crusher replaced two older units due to its higher capacitytofootprint ratio. It was equipped with XtraTough manganese jaw plates.| Résultats: Plant achieved a 28% increase in sustained throughput. Durée de vie des pièces d'usure prolongée de 35%, réduisant les coûts annuels des consommables d'un montant estimé $18,000 USD. The consolidation freed up plant area for downstream upgrades.

Iron Ore Primary Crushing Station Retrofit | Défi: An aging gyratory crusher at an iron ore site suffered from reliability issues and excessive maintenance hours per month (>80 heures), impacting pellet plant feed.| Solution: Direct retrofit installation of the Jc5000 into the existing primary station footprint. Key features were its hydraulic setting adjustment for quick product size changes between ore types.| Résultats: Maintenance hours related to the primary crusher fell by over 60%. Plant managers reported improved consistency in feed size to SAG mills, contributing to an estimated overall circuit efficiency gain of approximately $50k annually in energy savings alone.

7. CONSIDÉRATIONS COMMERCIALES

The Jc5000 Jaw Crusher is offered as a capital investment in longterm production stability.
Niveau de tarification de l'équipement de base: Includes crusher assembly with standard manganese jaws/motor drives/guards.
Fonctionnalités facultatives & Trousses: Hydraulic toggle tensioning system; système de lubrification à la graisse automatisé; différents profils de plaque à mâchoires (par ex., corrugated/quarry/super tooth); couvertures anti-poussière; special tool kits.
Forfaits de services: Available tiers include Basic Warranty (12 mois), Plans de support étendus (35 ans couvrant les pièces/main d'œuvre), and OnSite Inspection Contracts with OEMtrained technicians.
Options de financement: Flexible capital solutions are available through partners including equipment leasing programs tailored for major capital expenditure cycles typical in mining operations.

8. FAQ

Q1 Is the Jc5000 compatible with my existing secondary/tertiary crushing circuit?
Oui. Its hydraulic CSS adjustment allows precise control over discharge product sizing (250mm typique), ensuring optimal feed gradation for most cone crushers or secondary impactors used downstream.

Q2 Quel est l'impact attendu sur la consommation énergétique globale de mon usine?
Field data indicates that due to its efficient direct drive system and highinertia flywheels reducing peak loads on motors plants typically see a net reduction in specific energy use per ton crushed compared to less optimized designs

Q3 How does your OEM support differ from aftermarket parts suppliers?
Our factory R&D ensures that every wear part like jaw plates is metallurgically matched precisely engineered tested alongside original components This guarantees documented performance metrics fit tolerances longevity which generic parts cannot reliably provide

Q4 What are typical lead times for critical spare parts?
For registered service plan holders we operate a dedicated global logistics network with guaranteed dispatch times on critical components like shafts bearings ensuring maximum uptime

Q5 Can we finance this equipment alongside other planned plant upgrades?
Yes Our commercial team structures bundled financing solutions that can include not only the primary crusher but also related conveyors screens structural modifications aligning payment schedules with project cash flow milestones