1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent vos marges bénéficiaires globales ou minières? Le concassage primaire est un goulot d'étranglement critique, and equipment failure here cascades through your entire operation. Considérez ces défis communs:
Temps d'arrêt excessif pour la maintenance: Frequent liner changes and unexpected mechanical repairs halt your primary line, coûtant des milliers de dollars par heure en perte de production.
Consommation élevée de pièces d’usure: The cost and labor of repeatedly replacing jaws, roulements, and other consumables directly impact your bottom line.
Gradation du produit incohérente: Fluctuations in feed size or hardness lead to poor CSS control, resulting in offspec product that requires reprocessing.
Hausse des coûts énergétiques: Inefficient crushing action consumes excessive power without delivering proportional throughput.
Problèmes d’intégrité structurelle: Frame fatigue or premature failure under cyclical loading poses safety risks and leads to catastrophic capital expense.

Is your primary crusher a source of constant cost and concern, rather than a reliable foundation for your plant? A strategic investment in a robust jaw crusher is not merely an equipment purchase—it is a direct intervention on your operational P&L.

2. APERÇU DU PRODUIT

Le concasseur à mâchoires JC5000 est un broyeur à haute capacité, singletoggle jaw crusher engineered for heavyduty primary crushing applications in mining, carrière, et recyclage de construction à grande échelle. Its design focuses on delivering maximum availability and the lowest cost per tonne in its class.

Flux de travail opérationnel:
1. Consommation alimentaire: Gros matériaux provenant de mines ou de carrières (jusqu'à 1300mm) est dirigé vers les profondeurs, chambre de concassage sans étouffement.
2. Concassage compressif: The aggressive elliptical jaw motion applies high pressure at the inlet, effectively breaking large boulders and reducing the material size progressively down the chamber.
3. Décharge & Autorisation: The steep nip angle and large vertical stroke at the discharge point ensure rapid material evacuation, preventing packing and promoting high throughput.

Champ d'application: Idéal pour le hard rock (granit, basalte), minerais abrasifs, et béton de démolition. Convient aux usines stationnaires ou aux grandes installations mobiles sur chenilles.

Limites: Non conçu pour coller, matériaux riches en argile sans pré-criblage; maximum capacity is dependent on feed material characteristics and plant configuration.

3. CARACTÉRISTIQUES PRINCIPALES

Conception de cadre robuste | Base technique: Analyse par éléments finis (FEA) répartition optimisée des contraintes | Avantage opérationnel: Eliminates frame fatigue cracking under maximum load conditions | Impact sur le retour sur investissement: Extended service life reduces total cost of ownership; prevents catastrophic failure and associated production losses.

Hydrostatic Drive & Chamber Clearing | Base technique: Hydraulic system allows reversible operation to clear blockages | Avantage opérationnel: Clears tramp metal or bridging in minutes without manual intervention | Impact sur le retour sur investissement: Réduit les temps d'arrêt imprévus jusqu'à 80% for common blockage events, protéger les équipements en aval.

Chambre de concassage symétrique profonde | Base technique: Long wedged crosssection with steep nip angle | Avantage opérationnel: Promotes natural flowdown action, reduces wear part scrubbing, increases liner life | Impact sur le retour sur investissement: Les données de terrain montrent 1525% longer jaw plate life compared to conventional designs.

Ensemble de roulement à rouleaux robuste | Base technique: Spherical selfaligning roller bearings with larger load capacity | Avantage opérationnel: Higher radial load tolerance ensures smooth operation under shock loads from uncrushables | Impact sur le retour sur investissement: Industry testing demonstrates bearing L10 life exceeding 30,000 heures dans des conditions normales.

QuickAdjust CSS Wedge System | Base technique: Mechanically actuated wedgeandshim setting adjustment | Avantage opérationnel: Operators can adjust closedside settings safely in under 30 minutes without special tools | Impact sur le retour sur investissement: Maintains product spec consistency faster, increasing plant utilization rates.

Base moteur intégrée & Garde-ceinture | Base technique: Unified chassis design with internal drive guards | Avantage opérationnel: Simplifie l'alignement de l'installation; provides superior operator safety with minimal external guarding required | Impact sur le retour sur investissement: Réduit le temps d’installation d’environ 20% and complies with global safety standards.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Classe comparable) | Solution de concasseur à mâchoires JC5000 | Avantage (% amélioration) |
|||||
| Disponibilité annuelle | 88 92% | > 95% | +4% disponibilité opérationnelle |
| Durée de vie de la plaque de mâchoire (Abrasive Gr.)| 120,000 150,000 tonnes | 180,000+ tonnes | +2025% porter la vie |
| Consommation d'énergie spécifique (kWh/tonne)| 0.8 1.1 kWh/t | 0.7 0.9 kWh/t | 15% average energy use |
| Capacité de débit (tph) | Varies with CSS +1520% sustained throughput at equivalent CSS |
| Blockage Clearance Time >60 minutes manual 80% |

5. SPÉCIFICATIONS TECHNIQUES

Ouverture d'alimentation: 1500mm x 1300 mm (59" x 51")
Taille maximale d'alimentation: Up to1300mm (51")
Plage de réglage côté fermé:150mm 300mm (6" 12")
Plage de capacité:500 1，200 tph，en fonction du type de matériau，gradation des aliments，et CSS
Exigence de puissance d'entraînement：400 kW（500 HP）electric motor
Crusher Weight（excl.motor）：Environ。86，000 kg（189，600 lbs）
Construction du cadre：Acier fabriqué à haute résistance，soulagé du stress
Plaques à mâchoires：Premium manganese steel（14%18%）with optional alloy overlays
Plage de température de fonctionnement：25°C to +40°C（13°F to104°F）with standard lubrication

6. SCÉNARIOS D'APPLICATION

Carrière de granit，Asie du Sud-Est｜Défi：Extreme abrasiveness of feed material caused jaw plate replacement every8 weeks，resulting in96 hours of annual downtime per change。Solution：Installation of one JC5000 Jaw Crusher with optional XtraTough manganese jaws。Résultats：Jaw plate life extended to14 weeks。Annual crusherspecific downtime reduced by120 hours，and wear part costs lowered by22%，delivering full ROI in19 months。

Usine de traitement du minerai de fer，Australia｜Challenge：Unpredictable feed containing occasional tramp metal led to frequent chamber blockages and bent shafts on previous equipment。Solution：Deployment of the JC5000 with its hydrostatic chamber clearing system。Résultats：Blockage events are cleared in an average of7 minutes versus the previous90minute procedure。Zero instances of shaft damage have been recorded in24 months of operation。

7.CONSIDÉRATIONS COMMERCIALES

The JC5000 Jaw Crusher is offered as a capital solution designed for longterm operational savings。

Niveaux de tarification
• Ensemble d'équipement de base：Comprend un broyeur，supports de moteur，et conduire des gardes。
• Plant Integration Package：Base plus integrated motor，Courroies trapézoïdales，démarreur,et système de lubrification。
• Turnkey Skid Package：Fully assembled on a structural steel skid for rapid connection to plant infrastructure。

Fonctionnalités facultatives：
• Automated Greasing Systems
• Wear Monitoring Systems
• Dust Sealing Kits
• Special Alloy Jaw & Doublures latérales

Forfaits de services：
• Planned Maintenance Agreements
• Wear Part Kits with guaranteed pricing
• Remote Performance Monitoring

Options de financement：
Flexible capital expenditure solutions are available including straight purchase，contrats de location-propriété,and tailored financing through partner institutions。

8.FAQ

T1：Is the JC5000 compatible with our existing secondary cone crusher circuit？
A1：Oui。The adjustable CSS range and high reduction ratio allow it to be matched with most secondary/tertiary stages。Our engineering team can review your circuit flow sheet to confirm optimal sizing。

T2：What is the expected impact on our overall plant energy consumption？
A2：Due to its efficient crushing kinematics和lowfriction bearing design,the JC5000 typically reduces specific energy consumption by15% versus older generation jaw crushers.This can translate into significant annual savings depending on your local power costs和operating hours。

T3：How does the maintenance schedule compare to other primary crushers？
A3:The maintenance interval for key components like bearings是extended due to their oversize rating和robust sealing.Routine greasing和inspection points are standardized for efficiency.Most planned maintenance can be conducted during scheduled plant shutdowns。

T4:What commercial terms are standard？
A4:Pricing is FOB manufacturing facility.Support includes standard warranty covering defects in materials和workmanship.Extended warranty options are available.Conditional performance guarantees can be structured based on agreedupon feed material specifications。

Q5:What training is provided for our operators？
A5:A comprehensive operator training program is included with purchase covering safe operation daily checks adjustment procedures和basic troubleshooting.This is conducted during commissioning at your site。

Q6:What lead time can we expect from order placement？
A6 Lead times vary based on configuration和current manufacturing cycle Typically delivery occurs within1624 weeks from order confirmation allowing for engineering fabrication testing和shipping logistics

Q7 Are there options for different jaw profiles？
A7 Yes Several standard corrugations are available optimized for different material types从highly abrasive到highimpact applications Our technical team will recommend the optimal profile based on your sample analysis