1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? Pour les directeurs d’usine et les entrepreneurs, the reliability of crushing and screening equipment directly dictates profitability. Les défis courants incluent:
Temps d'arrêt imprévus: Les pannes de composants dans les concasseurs ou cribles critiques interrompent des lignes de production entières, coûtant des milliers de dollars par heure en perte de production et de main d'œuvre.
Coûts de maintenance élevés: Changements de roulements fréquents, liner replacements, and vibration issues lead to excessive parts inventories and skilled labor overhead.
Qualité des produits incohérente: Inefficient screening and improper crushing chamber dynamics yield offspec aggregate, reducing saleable product volume.
Consommation d’énergie en hausse: Plus vieux, inefficient drive systems and poorly optimized material flow place an unsustainable burden on your power costs.
Limites de configuration rigides: Fixed plant layouts struggle to adapt to changing feed materials or final product specifications, limiter la flexibilité opérationnelle.

Is your current equipment portfolio a source of constant cost management rather than a reliable foundation for growth? The solution lies in specifying machinery engineered to address these exact operational and financial pressures.

2. APERÇU DU PRODUIT

This product line encompasses a comprehensive range of highperformance stationary and mobile crushing and screening plants available for private label manufacturing. Engineered for primary, secondaire, tertiaire, and quaternary reduction stages, this equipment processes quarry rock, béton recyclé, asphalte, et minéraux industriels.

Flux de travail opérationnel:
1. Alimentation primaire & Écrasement: Scalpers or grizzly feeders regulate material flow into robust jaw or primary impact crushers for initial size reduction.
2. Transport de matériaux: Highcapacity belt conveyors with impactresistant idlers transport crushed material to subsequent stages with minimal spillage and wear.
3. Concassage secondaire/tertiaire & Dépistage: Cone crushers or further impactors provide precise reduction. Integrated screens classify material, routing sized product to stockpiles and oversize back for further processing.
4. Stockage du produit final: Radial stackers or fixed conveyors create precisely blended stockpiles of finished aggregates.

Champ d'application: Ideal for largescale aggregate production, pré-enrichissement minier, construction & recyclage de démolition, and road base preparation.
Limites: Non conçu pour un broyage ultrafin (sub5mm) requiring specialized mills or for processing highly abrasive materials without specific liner alloy configurations.

3. CARACTÉRISTIQUES PRINCIPALES

Géométrie de chambre brevetée | Base technique: Cinématique optimisée & profil de cavité | Avantage opérationnel: Augmente le débit de 1015% while maintaining consistent product gradation and reducing crusher bottlenecking. | Impact sur le retour sur investissement: Higher tonsperhour output directly lowers costperton metric.

Système de graissage centralisé | Base technique: Automatisé, programmable lubrication to all major bearing points from a single station. | Avantage opérationnel: Élimine les erreurs de graissage manuel, extends bearing service life by up to 40%, and improves site safety. | Impact sur le retour sur investissement: Reduces lubrication labor hours by 70% and prevents costly premature bearing failures.

Système de médias d'écran modulaire | Base technique: Quicktensioning wedge system for panel changeout. | Avantage opérationnel: Screen deck media can be replaced by two personnel in under one hour versus a halfday shift. | Avantage opérationnel: Minimizes downtime during product changeovers or maintenance events.

Hybrid Power Unit Option | Base technique: Dieselelectric drive system with power management software. | Avantage opérationnel: Enables peakload sharing, reduces fuel consumption by up to 25% in variable load conditions compared to standard dieselhydraulic systems. | Impact sur le retour sur investissement: Significant reduction in operating fuel costs over the equipment lifecycle.

Cadre fabriqué robuste | Base technique: Analyse par éléments finis (FEA) designed steel construction with continuous welds at stress points. | Avantage opérationnel: Provides exceptional structural integrity under dynamic loads, resisting fatigue cracks that lead to major frame repairs.| Impact sur le retour sur investissement: Extends structural life of plant chassis beyond industry average, protéger la valeur des immobilisations.

Système de contrôle API avancé | Base technique: Automate programmable industriel avec interface homme-machine (IHM) for process monitoring.| Avantage opérationnel: Operators can adjust settings, track production data, and diagnose faults from a central location.| Impact sur le retour sur investissement: Enables datadriven decision making to optimize efficiency and simplifies troubleshooting.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | Notre concassage & Solution de dépistage | Avantage (% amélioration) |
| : | : | : | : |
| Durée de vie du revêtement du concasseur (Roche Abrasive) | ~450500 hours Manganese Steel| ~600650 hours with proprietary alloy blend| +25% durée de vie accrue |
| Temps de changement de plate-forme d'écran| 46 heures (23 personnel)| <1 heure (2 personnel)| ~80% reduction in downtime |
| Consommation d'énergie moyenne (par tonne traitée)| Référence (100%)| Disques optimisés & conception de la chambre| Jusqu'à 15% réduction |
| Plant ReLocation & Temps d'installation (Unités mobiles)| 812 hour typical range| 46 hours with hydraulic assists & prerouted cabling| Déploiement ~50 % plus rapide |

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité: Configurable à partir de 150 TPH à plus 800 TPH for complete plant systems.
Exigences d'alimentation: Entraînements du concasseur primaire de 75 kW à 400 kW; la charge totale connectée de l'installation varie selon la configuration; available for global voltage standards (50/60Hz).
Spécifications matérielles: Cadres en acier à haute résistance (S355J2); AR400 abrasionresistant steel at wear points; Roulements de qualité supérieure; Optional chromewhite iron or composite liners.
Dimensions physiques (Exemple d'unité de mâchoire mobile): Working length ~15m; Hauteur ~4m; Largeur ~3m; Transport weight approx. 45 tonnes (varie).
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C; Dust suppression system compliant; Noise emissions designed to meet <85 dB(UN) aux postes opérateurs.

6. SCÉNARIOS D'APPLICATION

Aggregate Producer – Hard Granite Quarry

Défi: A Southeast US quarry faced excessive cone crusher mantle/bowl liner wear (~400hr life) causing high parts costs and unpredictable stoppages during peak demand.
Solution: Implementation of a tertiary crushing station featuring our cone crusher with patented chamber geometry and optional ultraabrasion resistant liner package.
Résultats: Durée de vie du revêtement prolongée jusqu'à plus 600 hours—a documented 50% increase—reducing annual liner costs by approximately $85,000 USD and stabilizing the production schedule.

C&D Recycling Contractor – Urban Redevelopment

Défi: A contractor needed rapid sitetosite mobility between projects while processing reinforced concrete with high rebar content without constant jams.
Solution: Deployment of a trackmounted mobile impact crushing plant equipped with an overband magnet system reinforced hydraulic drive protection against uncrushables.
Résultats: Plant relocation time reduced to under five hours per move. The system’s design eliminated catastrophic downtime from rebar entanglement increasing overall availability by an estimated 30%, allowing completion of two additional projects within the annual schedule.

Mining PreBeneficiation – Iron Ore

Défi: A processing facility required consistent 40mm feed from lump ore but experienced frequent screen blinding due to high moisture content in seasonal periods.
Solution: Integration of our highfrequency linear vibrating screen deck featuring the modular tensioning system nonblinding polyurethane panels
Résultats: La disponibilité des écrans est passée de 95%. The quickpanel change system allowed rapid adaptation panel types based seasonal feed conditions minimizing process upsets

Considérations commerciales

Equipment is offered through tiered pricing aligned with configuration complexity:

Tier I – Base Mobile Unit Standard features single crushing stage basic screening
Tier II – Pro Configuration Includes hybrid power option advanced automation secondary crushing circuit
Tier III – Custom Plant Fully engineered stationary semistationary solution tailored specific material flow capacity requirements

Optional Features Hydraulic adjustment systems dust encapsulation packages winterization kits remote monitoring telemetry

Forfaits de services disponibles:
1) Basic Warranty – Standard parts labor coverage months
2) Extended Protection Plan – Comprehensive coverage up months including wear components
3) Full Service Agreement – Scheduled maintenance inspections priority parts dispatch guaranteed response times

Financing Options Flexible commercial leasing capital equipment loans operating lease structures available through partnered financial institutions facilitating cash flow management

FAQ

What level customization available private label program?
We offer extensive customization from component branding full engineering collaboration develop unique model designations meet your specific market requirements technical specifications

How does equipment integrate existing plant infrastructure?
Our engineering team provides interface drawings specifications ensure compatibility existing conveyors feeders electrical supply Control systems designed communicate via standard industrial protocols Modbus OPC UA)

What typical lead time commissioning after order placement?
Lead times vary configuration complexity For standard mobile units delivery typically within weeks Custom stationary plants require detailed engineering project timeline provided upon scope finalization Commissioning supervised our technicians included purchase

What key operator training maintenance support provided?
Comprehensive training conducted onsite covering safe operation routine maintenance troubleshooting procedures Detailed manuals schematics provided digitally Ongoing technical support available via dedicated hotline

Des garanties de performance sont-elles offertes?
Yes we provide guaranteed minimum throughput capacity product gradation curves based agreed feed material characteristics These are validated during factory acceptance testing commissioning

What are payment terms minimum order quantities?
Standard terms require deposit order confirmation balance prior shipment MOQs apply private label program discussed confidentiality agreement