1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are escalating operational costs and unpredictable downtime eroding your gold mining project's margins? The reliability and efficiency of your core processing equipment directly dictate your profitability. Common challenges with gold mining equipment include:

Coûts de maintenance élevés: Frequent component failures in abrasive, highimpact environments lead to excessive spending on parts and labor.
Taux de récupération incohérents: Inefficient separation and concentration processes result in valuable micron gold losses, impactant directement les revenus.
Excessive Downtime for Cleanup: Complexe, difficulttoclean designs cause significant operational delays during routine maintenance and grade changes.
Consommation d'énergie élevée: Inefficient drives and outdated motor technology inflate your site's power costs, une dépense opérationnelle importante.
Rapid Wear in Critical Components: Substandard materials in contact areas lead to premature failure, shortening equipment life and increasing total cost of ownership.

Is your current setup maximizing recovery while minimizing operational expenditure? La solution ne réside pas seulement dans l’équipement, but in purposeengineered fabrication designed for the realities of gold extraction.

2. APERÇU DU PRODUIT: MODULAR GOLD CONCENTRATION & RECOVERY PLANTS

Our engineered solutions are modular, skidmounted gold concentration and recovery plants. These systems are fabricated for midtier mining operations and contractors requiring high yield without the capital outlay of custombuilt facilities.

Flux de travail opérationnel:
1. Préparation des aliments: Crushed ore is slurried and screened to optimal size classification for gravity separation.
2. Concentration primaire: Employing centrifugal force via enhanced gravity concentrators, the system separates highgrade gold from gangue material.
3. Secondary Upgrading & Nettoyage: Concentrate is routed through a multistage cleaning circuit to upgrade the product before final recovery.
4. Sécurité & Collection: Gold values are securely collected in accessible, lockable containers for downstream processing or direct smelting.

Champ d'application: Ideal for alluvial/elluvial deposits, hard rock mill tailings retreatment, and primary grinding circuit integration for gravityrecoverable gold (GRG).

Limites: Not a substitute for chemical leaching (par ex., CIP/CIL) for submicron or refractory gold; feed particle size must be controlled within specified parameters.

3. CARACTÉRISTIQUES PRINCIPALES

HeavyDuty Scrubbing & Washing Drum | Base technique: Fût en acier résistant à l'abrasion avec élévateurs internes | Avantage opérationnel: Effectively breaks down claybound aggregates and cleans mineral surfaces for improved gold liberation | Impact sur le retour sur investissement: Increases overall recovery yield by ensuring optimal feed presentation to concentrators.

Enhanced Gravity Concentration Module | Base technique: HighG centrifugal force field with fluidized bed separation | Avantage opérationnel: Capture l'or fin jusqu'à 1020 microns that traditional tables or sluices lose | Impact sur le retour sur investissement: Directly increases revenue by improving recovery rates; les données de terrain montrent 38% improvement in overall plant recovery.

LowMaintenance Rubber Liner System | Base technique: Moulé, bolton wear liners in highimpact zones | Avantage opérationnel: Reduces noise, resists corrosion, and simplifies replacement versus welded hardfacing | Impact sur le retour sur investissement: Réduit jusqu'à 10 % des temps d'arrêt liés au remplacement du revêtement 60% and reduces longterm parts inventory costs.

Entraînement à fréquence variable (VFD) Contrôle | Base technique: Precision electric motor control across key components | Avantage opérationnel: Allows operators to finetune Gforce and feed rate for varying ore characteristics without mechanical changes | Impact sur le retour sur investissement: Optimise la consommation d'énergie, reducing energy consumption by an average of 1520% par rapport aux systèmes à vitesse fixe.

Modulaire, Conception montée sur patins | Base technique: Préassemblé, modules pré-tuyaux sur skids en acier de construction | Avantage opérationnel: Dramatically reduces installation time and cost; facilitates relocation between sites | Impact sur le retour sur investissement: Cuts commissioning time from weeks to days, accélérer les délais de production.

Sécurité intégrée & Confinement de la poussière | Base technique: Lockable concentrate collection housings with dust suppression spray bars | Avantage opérationnel: Secures product integrity and maintains a safer, cleaner operating environment | Impact sur le retour sur investissement: Minimizes value loss from theft or spillage and reduces site environmental compliance risk.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Typique) | Notre solution d'équipement pour l'extraction de l'or | Avantage (% Amélioration) |
| : | : | : | : |
| Taux de récupération de l'or fin (2,800 heures d'ouverture| +87% durée de vie plus longue |
| Installation sur site & Temps de mise en service| 34 weeks for plant sections| 710 days for modular skids| ~65% faster deployment |
| Consommation d'énergie spécifique (kWh/tonne processed)| Varie considérablement; souvent non optimisé| Actively managed via VFD control systems| Jusqu'à 20% réduction réalisable |
| Wear Liner Replacement Labor Time (per event)| 1624 heures de travail| 68 heures de travail (bolton system)| ~70% reduction in downtime |

5. SPÉCIFICATIONS TECHNIQUES

Capacité/cote: Configurable à partir de 10 à 100 tonnes par heure (TPH) feed capacity per module.
Exigences d'alimentation: Primary plant modules require 400V/50Hz or 480V/60Hz threephase power. Typical installed power ranges from 45kW to 150kW depending on configuration.
Spécifications matérielles: Structure primaire Acier au carbone ASTM A36. Critical wear surfaces feature AR400 abrasionresistant steel plate or polyurethane liners. All wetted parts compatible with process water chemistry.
Dimensions physiques (Typical Module): Skid size approximately 6m L x 2.5m W x 3m H. Weight varies from 5 à 15 tonnes per skid.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 10°C à +45°C. Electrical components rated to IP65 for dust and water protection.

6. SCÉNARIOS D'APPLICATION

Hard Rock Mill Circuit Integration (GRG Recovery) | Défi: A milling operation was losing significant gravityrecoverable gold (GRG) to its leach circuit due to an inefficient primary concentration stage, increasing cyanide consumption and delaying cash flow.| Solution: Installation of a dedicated enhanced gravity concentration module directly after cyclone overflow on the grinding circuit.| Résultats: A atteint un +5.2% increase in overall plant recovery within the first quarter. Payback period on equipment was under nine months based on incremental gold production alone.

Alluvial Deposit Processing Contractor | Défi: A contracting company needed rapidly deployable equipment that could handle varying clay content across different sites without constant modification.| Solution: Deployment of a modular plant featuring a heavyduty scrubbing drum paired with VFDcontrolled concentrators.| Résultats: Reduced site mobilization/setup time by over two weeks per project. The adaptable system maintained >90% availability across three different deposits with varying feed conditions within one year.

7. CONSIDÉRATIONS COMMERCIALES

Our approach provides transparent costing tailored to operational scale:

Niveaux de tarification: Systems are quoted based on required throughput capacity (par ex., <25 TPH, <50 TPH). Base pricing includes core concentration modules with standard controls.
Fonctionnalités facultatives: Upgrades include advanced PLC automation packages, onboard diesel generators for remote sites, secondary security screening systems, or specific liner material upgrades for extreme abrasion.
Forfaits de services: Choose from annual preventative maintenance agreements offering guaranteed response times; comprehensive wear parts kits; or operator training programs conducted at your site.
Options de financement: We work with established industrial finance partners to offer competitive leasing structures or equipment finance loans that align payments with your project’s cash flow timeline.

8. FAQ

1. Is this equipment compatible with our existing crushing or grinding circuit?
Oui. Our modular plants are designed as bolton solutions. Our engineering team will review your current setup’s feed points, distribution granulométrique (% passage), pulp density specifications,and available footprintto ensure seamless integration recommendations can be provided prior topurchase

2.Quel est l'impact opérationnel attendu lors de l'installation?
For modular skid installations,the primary impact is limitedto preparinga level foundation padand providingpower/water hookups.Minimal interferencewith existing production circuitsis typical.Commissioning involvesa controlled rampup over4872 hours

3.How do you quantify the potential Return on Investment(Retour sur investissement)?
ROI analysis is basedon measurable metrics includingincrementalrecovery percentage appliedtoyour reserve gradeand production volume projectedenergy savings reducedmaintenance laborhoursand decreaseddowntime.We providea proformafinancial modelusingyour specificoperating costdata

4.What arethe standard commercial terms?
Standard termsincludea firmfixedprice quotationvalidfor90days deliverylead timeof1216weeksfromorder confirmationandFOBour fabrication facility.Warranty coverageis24monthson structural componentsand12monthson mechanicalandelectricalpartsfromcommissioning date

5.Do you provideoperatortraining?
Yes.Comprehensive trainingis includedwith everysystem delivery.It coverssafe operation routine maintenance troubleshooting proceduresandbasic performance optimizationconductedonsitebyour commissioning engineers

6.Can themodulesbe relocatedas ourmining pitadvancesor formove tonewsite?
Absolutely.Theskidmounteddesignis specificallyengineeredfor relocation.Modulescanbedisconnectedtransportedonstandardlowloadersandrecommissionedatanewlocationwith minimumeffort reducingfuturecapital expenditure

7.What levelof technical supportis availableafter purchase?
We offerlifetimesupportviaphoneandemail.Access toovertheairdiagnosticsfor equippedsystems remote troubleshooting assistance guaranteedspare partsavailabilityfor aminimumof10yearsandoptionalonsite servicevisitsunderagreementsareallavailable