1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Managing a gold mining operation requires balancing throughput, taux de récupération, et les coûts opérationnels. Un équipement inefficace ou peu fiable a un impact direct sur vos résultats. Êtes-vous confronté à ces défis persistants?

Suboptimal Recovery Rates: Inefficient separation leads to measurable gold loss in tailings, representing a direct revenue leak with every ton processed.
Temps d'arrêt opérationnel élevé: Frequent mechanical failures in harsh processing environments halt entire production lines, coûtant des milliers de dollars par heure en perte de production et de main d'œuvre.
Consommation excessive d’eau et d’énergie: Traditional gravity separation and leaching circuits can be resourceintensive, driving up utility costs and environmental management expenses.
Inconsistent Feed Grade Handling: Equipment that cannot adapt to variable ore grades causes processing bottlenecks and complicates yield forecasting.
Complexité de maintenance élevée: Systems requiring specialized skills or long leadtime parts for repairs increase total cost of ownership and operational risk.

The right industrial equipment is not merely a purchase; it is a strategic investment in addressing these exact pain points.

2. APERÇU DU PRODUIT

Cette gamme de produits englobe les poids lourds, conçu avec précision équipement d'extraction d'or designed for the rigorous demands of highvolume extraction and processing. Our solutions focus on maximizing recovery while controlling operational expenditures.

Flux de travail opérationnel:
1. Concassage primaire & Fraisage: Durable crushers and grinding mills reduce runofmine ore to a liberatable particle size.
2. Concentration & Séparation: Advanced centrifugal concentrators, gabarits, or shaking tables perform gravitybased separation of gold from gangue material.
3. Leaching & Adsorption (le cas échéant): Robust carboninleach (CIL) or carboninpulp (CIP) plant equipment facilitates chemical extraction.
4. Élution & Extraction électrolytique: Integrated systems strip gold from activated carbon and deposit it onto cathodes for smelting.
5. Gestion des résidus: Efficient thickeners and filter presses manage waste streams, recovering water and minimizing environmental footprint.

Champ d'application: Suitable for medium to largescale hard rock (filon) opérations minières, alluvial/placer deposits, and processing plant upgrades. Engineered for both fixed plant and modular/mobile configurations.

Limites: Equipment selection is highly orespecific; optimal performance requires correct sizing based on detailed metallurgical test work. Not designed for artisanal or smallscale prospecting operations.

3. CARACTÉRISTIQUES PRINCIPALES

Concentrateur centrifuge à haute efficacité | Base technique: Force gravitationnelle améliorée (Gforces) | Avantage opérationnel: Captures ultrafine gold particles often lost in conventional sluices | Impact sur le retour sur investissement: Les données de terrain montrent un 38% increase in overall recovery rates, augmentant directement les revenus.

Conception d'usine modulaire | Base technique: Monté sur patins, modules préassemblés | Avantage opérationnel: Réduit le temps de construction sur site jusqu'à 40% and simplifies future expansion | Impact sur le retour sur investissement: Réduit les coûts d’installation et accélère les délais de production.

Advanced Process Control System | Base technique: Integrated PLC with realtime sensor feedback | Avantage opérationnel: Enables precise control of feed density, pH, and retention time for consistent output | Impact sur le retour sur investissement: Optimizes reagent consumption and reduces operator error, lowering processing cost per ton.

AbrasionResistant Material Lining | Base technique: Highchrome steel or polymer composite liners | Avantage opérationnel: Extends service life in highwear areas like cyclones and mill discharge launders | Impact sur le retour sur investissement: Reduces replacement part frequency by over 50%, decreasing maintenance costs and downtime.

HighCapacity Carbon Elution Column | Base technique: Optimized temperature/pressure controls for Zadra process | Avantage opérationnel: Réalise >98% gold stripping efficiency with shorter cycle times | Impact sur le retour sur investissement: Increases carbon turnover rate and lowers energy consumption per cycle.

Système de recyclage de l'eau en boucle fermée | Base technique: Integrated clarifiers and filter presses | Avantage opérationnel: Récupère jusqu'à 85% d'eau de procédé pour réutilisation | Impact sur le retour sur investissement: Drastically reduces freshwater procurement costs and tailings storage facility load.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | Notre solution d'équipement pour l'extraction de l'or | Avantage (% Amélioration) |
| : | : | : | : |
| Gravity Recovery Rate (pour 100 maille d'or) | 7075% | 7883%| Jusqu'à 10% amélioration |
| Temps moyen entre les pannes (Pompe critique) | ~2 000 heures| >3,200 heures| 60% durée de vie plus longue |
| Temps de mise en service de l'usine (Modular CIP) | 1620 semaines| 1014 semaines| Jusqu'à 40% déploiement plus rapide |
| Consommation d'énergie par tonne traitée (Grinding Circuit) Ligne de base = 100%| Ligne de base = 100%| Reduced to ~92%| ~8% energy savings |
| Water Makeup Requirement per Ton Ore Processed Baseline = 100% Baseline =100% Reduced to ~30%~70 reduction |

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité de traitement: Depuis 50 TPH à plus 1,000 TPH modular plants available.
Exigences d'alimentation: Configurationdependent; typical range from 400V/50Hz to 13.8kV/60Hz. Detailed load schedules provided per project.
Spécifications matérielles: Contact surfaces in abrasive service utilize AR400 steel or certified polyurethane; leaching tanks feature HDPE lining or stainless steel construction.
Dimensions physiques: Modular skids designed for standard shipping container dimensions (12m x 2.4m). Full plant layouts are customengineered for site constraints.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +50°C. Dustproofed (IP65) electrical components are standard for dry environments; corrosion protection packages are available for highhumidity or coastal operations.

6. SCÉNARIOS D'APPLICATION

Hard Rock Mine Expansion Project Challenge A midtier miner needed to increase plant throughput by 30% without expanding the existing footprint or compromising recovery rates on increasingly complex ore.Solution Implementation of a highdensity cyclone cluster for primary classification paired with an expanded bank of enhanced gravity concentrators within the grinding circuit.Recovery efficiency on the gravity circuit improved by22%, reducing load on downstream leach tanks.Total plant capacity increased by35within the same physical area due to higher processing efficiency. Alluvial Deposit Operation Challenge An alluvial operation was experiencing significant gold losses in fine fractions (200 engrener) using traditional sluicing methods,and faced high water consumption.Solution Deployment of a fully modular washing scrubbing plant integrated with a multistage fine gold recovery system including pinched sluices enhanced centrifugesResults Fine gold recovery improved by15capturing an estimated additional0.g/ton.The closedloop water system reduced freshwater intake by80

Heap Leach Pad Optimization

Challenge A largescale heap leach operation faced uneven percolation and slow leach kinetics due to poor solution distribution.
Solution Engineering design supply of a highpressure radial sprinkler system with automated zone control valves matched with upgraded solution collection pumps
Results Improved solution distribution uniformity achieved consistent metal recovery rates accelerated by approximately20%.Pumping energy costs were reduced through optimized pump selection

7 CONSIDÉRATIONS COMMERCIALES

La tarification des équipements est structurée sur trois niveaux:

1.Basic Configuration Includes core processing equipment meeting standard duty specifications.Ideal for operations with robust existing maintenance teams
2.Optimized Configuration Includes advanced process control automation premium abrasionresistant materials package prewired motor control centers.Recommended for maximizing throughput uptime
3.Turnkey Solution Full engineering procurement construction management EPCM services commissioning spares package operator training

Optional Features Onboard diesel power gensets remote monitoring telemetry systems alternative material linings specific reagent dosing systems

Service Packages Tiered annual service agreements are available covering from basic technical support priority parts dispatch up to fullsite planned maintenance oversight

Financing Options We work with international export credit agencies project finance partners offer competitive equipment leasing structures typical terms range from36to60months

8 FAQ

Q What pilot testing data do you provide prior scaleup
A We provide access test facilities can process bulk samples your ore generate definitive performance data flow sheet recommendations basis engineering

Q How compatible your equipment existing legacy plant infrastructure
A Our engineering team conducts full compatibility review designs interface modules adapt existing feed discharge conveyor electrical systems minimize integration costs

Q What typical implementation timeline midcapacity500TPHmodular plant
A From order placement delivery ranges20weeks Site commissioning typically requires24weeks depending local preparedness This excludes shipping time specific destination

Q What key operator training safety features included
A Comprehensive training covers operation maintenance troubleshooting manuals Safety features include emergency stop systems guard interlocks pressure relief valves All comply ISO13849 standards

Q Do you offer performance guarantees your equipment
A Yes we provide guaranteed performance metrics based agreed feed specifications including minimum recovery rates throughput capacity specific power consumption These formalized contract

Q What lead times critical wear spare parts
A Highwear items maintained regional warehouse hubs target dispatch within72hours express shipment Other parts stocked central facility average lead time710business days