1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Are escalating operational costs and unpredictable downtime eroding your gold mining project's margins? The efficiency of your recovery operation hinges on the reliability and precision of your core extraction and processing equipment. Common challenges with suboptimal machinery include:

Dépenses opérationnelles élevées: Inefficient equipment consumes excessive power and water, while poor recovery rates leave valuable micron gold in the tailings, impactant directement les revenus.
Temps d'arrêt excessif pour maintenance: Frequent mechanical failures in harsh mining environments lead to unscheduled stoppages, halting entire processing lines and delaying production targets.
Inconsistent Recovery Performance: Variable feed grades and particle sizes can overwhelm static systems, causing gold losses and requiring constant manual adjustment from your plant operators.
High Chemical Consumption: Nonoptimized systems often overconsume reagents like cyanide or flotation chemicals, unnecessarily increasing both cost and environmental management complexity.

Is your current setup delivering the consistent tonnageperhour and recovery percentage your feasibility study promised? The selection of engineered équipement d'extraction d'or is a primary determinant of your site's longterm profitability.

2. APERÇU DU PRODUIT: MODULAR GRAVITY CONCENTRATION & CYANIDATION PLANT

This product line encompasses a suite of integrated équipement d'extraction d'or designed for primary and secondary alluvial/hard rock operations. The system focuses on maximizing recovery rate (%), minimizing operational cost ($/tonne), and ensuring operational simplicity.

Flux de travail opérationnel:
1. Concassage primaire & Fraisage: Feed material is reduced to a target liberation size via jaw crushers and ball mills.
2. Gravity PreConcentration: A centrifugal concentrator (par ex., Knelson or Falcon type) recovers coarse free gold immediately, réduire la charge en aval.
3. Leaching & Adsorption: The gravity tailings report to an agitated leach tank circuit where gold is dissolved. The pregnant solution then flows through a series of carbon adsorption columns (CIP/CIL).
4. Extraction électrolytique & Fonte: Loaded carbon is treated in an elution column; the highgrade eluate is processed in an electrowinning cell to produce cathode sludge, which is then smelted into doré bars.

Champ d'application & Limites:
Portée: Ideal for mediumscale operations processing 50 500 tonnes par jour (DPT). Effective for both freemilling ores and some refractory ores with pretreatment. Suitable for fixed plant or modular deployment.
Limites: Not a standalone solution for highly refractory ores requiring biooxidation or pressure oxidation. Feed particle size must be controlled within design parameters for optimal recovery.

3. CARACTÉRISTIQUES PRINCIPALES

Advanced Centrifugal Concentrator | Base technique: Force gravitationnelle améliorée (Gforces) & fluidized bed separation | Avantage opérationnel: Captures free gold down to 1030 microns from primary grinding circuit, producing a highgrade concentrate | Impact sur le retour sur investissement: Directly increases overall recovery by 520%, providing fast payback on liberated gold.

Optimized Agitated Leach Reactor | Base technique: Dynamique des fluides computationnelle (CFD)designed tank geometry and impeller system | Avantage opérationnel: Ensures uniform slurry agitation and oxygen dispersion for consistent >95% leach efficiency while reducing power draw per cubic meter | Impact sur le retour sur investissement: Lowers energy costs by approximately 15% versus standard designs and improves reagent efficiency.

Automated CarboninPulp (CIP) Système | Base technique: Contrôleur logique programmable (API)managed interstage screens and airlift transfers | Avantage opérationnel: Maintains optimal carbon concentration and movement between tanks with minimal operator intervention, preventing carbon saturation losses | Impact sur le retour sur investissement: Stabilizes recovery in the adsorption circuit, typically improving efficiency by 25% over manual systems.

HighEfficiency Electrowinning Cell | Base technique: Corrosionresistant stainless steel cathode design with optimized current density distribution | Avantage opérationnel: Réalise >99.9% gold deposition from loaded eluate, producing dense, highpurity cathode sludge | Impact sur le retour sur investissement: Maximizes final product yield and reduces smelting cycle time and associated costs.

Conception modulaire montée sur patins | Base technique: Structural steel skids with prepiped/prewired process modules | Avantage opérationnel: Dramatically reduces installation time and civil works cost on site; facilitates future expansion or relocation | Impact sur le retour sur investissement: Peut réduire le temps de mise en service de l'installation jusqu'à 40%, accélérer les délais de production.

Centralized Process Control System | Base technique: SCADA interface with key instrumentation (pH, ORP, densité, level sensors) | Avantage opérationnel: Provides plant managers with realtime data logging, trend analysis, and remote alarm capabilities for proactive decisionmaking | Impact sur le retour sur investissement: Reduces labor requirements for routine monitoring and minimizes human error leading to process upsets.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Référence des normes de l'industrie | Cette solution d'équipement d'extraction d'or | Avantage (% Amélioration) |
| : | : | : | : |
| Taux global de récupération de l’or (freemilling ore) | 88 92% | 94 96%+ | +3% à +5% augmentation absolue |
| Consommation d'énergie par tonne traitée | 18 22 kWh/tonne | 15 17 kWh/tonne| ~18% reduction |
| Average Carbon Activity Loss per Cycle| 10 15% activity loss| 3,000 heures| >50% amélioration |

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité: Configurable à partir de 50 DPT à 500 TPD modular plants.
Exigences d'alimentation: Main plant feed: 400V/50Hz ou 480V/60Hz, triphasé. Typical total connected load ranges from 150 kW (50 DPT) à 850 kW (500 DPT).
Spécifications matérielles:
Leach tanks & thickeners: Mild steel with wearresistant rubber lining or epoxy coating.
Solution piping & cellules d'extraction électrolytique: Schedule80 PVC or stainless steel (316L).
Structural supports: Hotdip galvanized steel.
Dimensions physiques (Exemple pour 200 Usine DPT): Approximate footprint of main processing modules is 25m L x
15m W x
12m H.
Plage de fonctionnement environnementale: Designed for ambient temperatures from 10°C to +50°C. Dustproofed electrical panels (IP65) are standard.

6. SCÉNARIOS D'APPLICATION

Expansion d’une mine de roche dure à moyenne échelle

Défi:
An existing mine in West Africa sought to expand throughput from
100 à
200 TPD but faced space constraints in their existing plant footprint
and needed higher recovery from their sulphideassociated free gold ore.
Solution:
Implementation of a modular,
skidmounted
gold mining equipment package featuring an enhanced gravity circuit ahead of an expanded CIL system.
Résultats:
The compact modular design saved
60%
on planned civil works
and allowed tiein during a planned shutdown
Overall plant recovery increased from
90.5%
à
94%
due to the optimized gravity preconcentration

Alluvial Gold Operation Upgrade

Défi:
A South American alluvial operation using traditional sluices experienced significant fine gold losses (<100 engrener)
and high water consumption making permitting difficult

Solution:
Deployment of a closedcircuit waterrecirculation plant centered on highG centrifugal concentrators as the primary recovery device

Résultats:
Fine gold recovery improved by an estimated
35%
reclaiming previously lost values Water consumption was reduced by over
70%
easing environmental compliance The system paid for itself within eight months of operation

7 CONSIDÉRATIONS COMMERCIALES

Pricing tiers are structured around throughput capacity:

Tier I Base Plant (
100 DPT):
Includes core crushing grinding gravity concentration leaching adsorption electrowinning basic PLC control

Tier II Enhanced Plant (
250 DPT):
Adds automated carbon handling advanced instrumentation thicker linings on critical wear components redundant pumping systems

Tier III Turnkey Plant (
500 DPT):
Comprehensive scope including feed preparation conveyors tailings management system full SCADA control room installation supervision commissioning support

Fonctionnalités facultatives:
Oxygen injection system for enhanced leaching pregrobbing test columns security cages reagent dosing systems remote monitoring satellite package

Forfaits de services:
Standard warranty covers parts defects Extended service agreements provide scheduled maintenance inspections priority technical support Financing Options Available through partner institutions including leasetoown structures project financing support tailored to mine cash flow projections

8 FAQ

What are the primary factors that determine if this equipment is suitable for my ore body?
We require a representative kg sample for free metallurgical testing Key determinants are gold liberation size mineralogy sulphide content presence of pregrobbing materials Our engineers will provide a projected recovery flow sheet based on test results

How does this system handle variations in feed grade?
The process control system is designed to adjust reagent dosing pumps based on live sensor readings feed rate For major grade shifts operators can adjust retention times in consultation with our metallurgical support team ensuring stable performance across normal variances

Quelle formation est dispensée à notre équipe opérationnelle?
Commissioning includes comprehensive onsite training covering startup/shutdown procedures routine maintenance troubleshooting safety protocols We also provide detailed digital operation maintenance manuals accessible via tablet on site

What are the typical lead times from order placement?
Lead times vary by capacity For standard Tier I plants lead time averages months Custom configurations may require additional engineering time Expedited options may be available subject to component supply chain status

Are these plants compatible with renewable energy sources such as solar hybrid systems?
Yes The electrical systems can be engineered to interface with variable power inputs We can provide guidance on necessary power conditioning equipment battery storage sizing based on your specific energy profile