H1: HauteCapacité, EcoFriendly 500 Usine de lavage d'extraction d'or TPH: Engineered for Profitability and Compliance

1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Managing a highyield gold mining operation requires balancing throughput with environmental responsibility and operational cost. Common challenges with traditional washing and scrubbing plants include:

Consommation excessive d'eau & Gestion des résidus: Highvolume operations can consume millions of liters daily, creating costly water sourcing and contaminated tailings pond liabilities.
Inconsistent Recovery in ClayBound Deposits: Heavy clay content can cause blinding, reduce gold liberation, and create slurry viscosity issues, directly impacting recovery rates.
High Operational Downtime for Maintenance: Abrasive materials and constant wear on scrubber drums, écrans, and pumps lead to frequent stoppages, crippling your 500 TPH production target.
Significant Energy Expenditure: Inefficient material handling, oversized motors, and poor process design inflate power costs, une dépense opérationnelle principale.
Risque de non-conformité réglementaire: Failing to meet evolving environmental standards on water recycling and sediment control results in fines and project delays.

Are you seeking a solution that maintains your required 500 TPH throughput while systematically addressing these cost and compliance hurdles?

2. APERÇU DU PRODUIT

The EcoFriendly 500 L'usine de lavage de l'or TPH est une installation modulaire, heavyduty scrubbing and classification system designed for alluvial and eluvial deposits. It effectively disintegrates cemented clays, removes contaminants, and classifies material to prepare paydirt for downstream gravity or leaching recovery.

Flux de travail opérationnel:
1. Alimentation principale & Présélection: Runofmine material is uniformly fed via apron feeder to a primary scalping screen, enlever les roches surdimensionnées (+75mm).
2. Gommage intensif & Libération: The sub75mm material enters a largediameter, longlength rotary scrubber. Robust lifters cascade the material for maximum attrition, breaking down clay agglomerates and exposing gold particles.
3. Classification granulométrique: The scrubbed slurry is processed through a series of vibrating screens or hydrocyclones to separate the target fraction (par ex., 10mm) for further processing.
4. Gestion de l'eau & Recyclage: Effluent is channeled into a compact water treatment module where solids settle; clarified water is recirculated, minimizing fresh water demand by up to 80%.

Champ d'application & Limites:
Idéal pour: Alluvial/placer gold deposits, eluvial materials with high clay content, conglomerate cement breakdown, and preconcentration ore washing.
Limites: Not designed for hard rock primary crushing. Feed size should be controlled below 200mm for optimal scrubber performance.

3. CARACTÉRISTIQUES PRINCIPALES

Advanced Water Recirculation Module | Base technique: Multistage settling tanks with flocculant dosing | Avantage opérationnel: Dramatically reduces fresh water intake and tailings pond volume | Impact sur le retour sur investissement: Réduit les coûts d’approvisionnement en eau jusqu’à 80% and reduces environmental bonding liabilities

HeavyDuty Rotary Scrubber Drum | Base technique: Highstress finite element analysis (FEA) design with replaceable Nihard liner segments | Avantage opérationnel: Sustained performance in abrasive conditions with easy liner replacement | Impact sur le retour sur investissement: Increases mean time between maintenance (MTBM) d'environ 40%, supporting consistent throughput

Entraînement à fréquence variable (VFD) Système de contrôle | Base technique: Precision motor control across feeders, scrubber, and pumps | Avantage opérationnel: Operators can finetune processing parameters based on feed variability | Impact sur le retour sur investissement: Optimise la consommation d'énergie, reducing energy use per ton by an estimated 1525%

Conception modulaire BoltTogether | Base technique: Preengineered structural subassemblies | Avantage opérationnel: Enables rapid site deployment and future plant reconfiguration | Impact sur le retour sur investissement: Réduit le temps d'installation jusqu'à 30%, accélérer les délais de production

Integrated Oversize Waste Conveyor System | Base technique: Direct discharge from scalping screen to dedicated waste conveyor | Avantage opérationnel: Removes barren oversize material early in the process | Impact sur le retour sur investissement: Lowers handling costs downstream and increases effective capacity of recovery circuits

Graissage centralisé & Points de surveillance | Base technique: Manifolded lubrication lines to all major bearings | Avantage opérationnel: Simplifies routine maintenance enhances component lifespan| Impact sur le retour sur investissement: Reduces daily service time by ~25% and prevents costly bearing failures

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (500 Usine TPH) | EcoFriendly 500 Solution TPH | Avantage (% Amélioration) |
| : | : | : | : |
| Consommation d'eau douce (m³/h) | 800 1,200 m³/h (une fois passé) | 70% Réduction |
| Efficacité de désintégration de l'argile| ~85% liberation in moderate clays |>95% liberation in heavy clays ~12% Improvement |
| Moy.. Consommation d'énergie (kW) @ Full Load| ~900 kW (fixed speed systems)| ~720 kW (with optimized VFDs)| ~20% de réduction |
| Intervalle de maintenance planifié(Doublures d'épurateur)| Chaque 1,200 1 ,500 heures| Every2 ,000 heures| +33% Augmenter|
| Installation & Temps de mise en service|1620 semaines( field welding)|1214 semaines(boulon modulaire)|~30% Faster|

_Based on standardized field tests for defined clay plasticity index._

5. SPÉCIFICATIONS TECHNIQUES

Capacité nominale: 500 tonnes métriques par heure (aliments secs).
Taille d'alimentation maximale: 200mm.
Dimensions du tambour d'épurateur: Diameter x Length tailored for duty; typical configuration includes Ø3.6m x 9m drum.
Puissance motrice: Scrubber driven by twin motor/reducer assemblies totaling approximately400 kW(VFD controlled).
Total Connected Power(Usine): Environ .850 kW(highly dependent on optional modules).
Matériaux de construction: Abrasionresistant steel structures;scrubber lined with replaceable Nihard or manganese steel segments;panneaux d'écran en polyuréthane .

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