1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L'augmentation des coûts opérationnels et les temps d'arrêt imprévisibles érodent les marges de vos projets d'agrégats ou d'exploitation minière.? Pour les directeurs d’usine et les entrepreneurs, le concassage primaire est un goulot d'étranglement critique où les échecs se transforment en retards coûteux. Common challenges with conventional jaw crushers include:
Coûts d’usure excessifs: Premature failure of jaw dies and side liners due to improper kinematics or material flaws, conduisant à de fréquents, expensive changeouts and parts inventory burdens.
Temps d'arrêt imprévus: Mechanical failures from frame stress or bearing overloads halt entire processing lines, incurring labor costs for repairs and lost production revenue.
Débit incohérent & Forme du produit: Inefficient crushing chambers produce poor reduction ratios and slabby product, ayant un impact sur l'efficacité en aval et la commercialisation du produit final.
Consommation d'énergie élevée: Inefficient drive systems and heavy, unbalanced moving parts result in disproportionate power draw per ton of processed material.

Is your operation equipped to handle increasingly hard or abrasive feed material without sacrificing reliability? The Custom Jc5000 Jaw Crusher is engineered as a direct response to these measurable operational challenges.

2. APERÇU DU PRODUIT

The Custom Jc5000 is a heavyduty, singletoggle overhead eccentric jaw crusher designed for highcapacity primary crushing in quarrying, exploitation minière, et applications de recyclage par démolition. Its operational workflow is built for continuous, demanding service:

1. Consommation alimentaire: Large feed opening (500mm x 250 mm) accepts runofmine or runofquarry material directly from haul trucks or loaders.
2. Action écrasante: An aggressive elliptical stroke pattern applies compressive force directly to the feed material, breaking it against the fixed jaw plate.
3. Décharge & Contrôle des paramètres: Le matériau broyé sort par l'ouverture de déchargement inférieure, with CSS (Réglage du côté fermé) hydraulically adjustable for precise product sizing under load.
4. Protection & Réinitialiser: An automatic hydraulic toggle tensioning and release system protects the crusher from uncrushable material by permitting the toggle plate to reset automatically.

Champ d'application: Idéal pour le traitement de la roche dure (granit, basalte), minerais abrasifs, et béton armé. Engineered for stationary plant installation or robust mobile tracked setups.

Limites: Not designed for grinding or pulverizing; optimal performance requires prescreening to remove excessive fines. La taille maximale recommandée des aliments est 80% de la dimension de l'ouverture.

3. CARACTÉRISTIQUES PRINCIPALES

Géométrie de la chambre profonde | Base technique: Angle de pincement optimisé et zone de concassage plus longue | Avantage opérationnel: Permet d'obtenir des taux de réduction plus élevés en un seul passage, réduisant la charge de recirculation | Impact sur le retour sur investissement: Increases system throughput by up to 15% compared to standard chamber designs

Système d'entraînement hydrostatique | Base technique: Direct hydraulic motor drive with variable displacement control | Avantage opérationnel: Permet des démarrages progressifs, fonctionnement réversible pour éliminer les blocages, et contrôle précis de la vitesse | Impact sur le retour sur investissement: Reduces mechanical stress on components by 40%, lowering failure rates and associated downtime costs

Système de matrice à mâchoires modulaire | Base technique: Segmenté, reversible wear plates secured with mechanical wedges | Avantage opérationnel: Allows for localized replacement of worn sections; reduces changeout time by twothirds | Impact sur le retour sur investissement: Cuts annual wear part inventory costs by an estimated 30% through optimized material use

Fabricated Steel Frame with Stress Relief | Base technique: Analyse par éléments finis (FEA)designed frame subjected to postweld heat treatment | Avantage opérationnel: Eliminates residual stresses that lead to fatigue cracking under cyclic loading | Impact sur le retour sur investissement: Prolonge la durée de vie structurelle au-delà des normes de l'industrie, protéger les investissements en capital

Ports de surveillance d'état intégrés | Base technique: Preinstalled sensor ports for temperature and vibration on bearings and drive shaft | Avantage opérationnel: Facilitates predictive maintenance scheduling based on actual component health data | Impact sur le retour sur investissement: Transforme la maintenance de réactive à planifiée, preventing catastrophic failures that cost 10x more in repairs and lost production

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Concasseur à mâchoires comparable) | Custom Jc5000 Solution | Avantage (% Amélioration) |
| : | : | : | : |
| Tonnes par heure (Granit dur)| 180 220 tph @ CSS 150 mm| 245 260 tph @ CSS 150 mm| +15% Débit |
| Porter la vie (Matrices de mâchoire)| ~120 000 tonnes (MN14 steel)| ~165,000 tons (Custom Manganese Alloy)| +37% Durée de vie |
| Consommation d'énergie| ~55 kWh per 100 tonnes traitées| ~48 kWh per 100 tonnes traitées| 13% Consommation d'énergie |
| Temps moyen entre les pannes (MTBF)| ~1 200 heures de fonctionnement| ~1 800 heures de fonctionnement| +50% Fiabilité |
| Coût total de possession (5Année projetée)| Baseline = $1M USD est.| Estimated at $825K USD est.| 17.5% Lifetime Cost |

Note: Comparative data based on published industry averages for machines in the same class; specific results vary by application.

5. SPÉCIFICATIONS TECHNIQUES

Ouverture d'alimentation: 500mm x 250 mm
Taille maximale d'alimentation: 400mm
Plage de réglage côté fermé: 75mm 200mm
Plage de capacité: Jusqu'à 275 tonnes par heure (dépend du matériel d'alimentation et du CSS)
Exigence de puissance d'entraînement: 75kW /100HP electric motor or equivalent hydraulic drive system
Poids du concasseur (excluding drive): Environ 14,500 kilos
Spécifications des matériaux clés:
Construction du cadre: Plaque d'acier à haute résistance (ASTMA572)
Mâchoire pivotante & Arbre principal: Acier allié forgé
Standard Jaw Dies: Acier au manganèse de première qualité (1820%)
Roulements: Roulements à rotule sur rouleaux; oversized for application load
Plage de température de fonctionnement: 25°C à +45°C (13°F à +113°F)
Dimensions (L x l x H): ~2.8m x 2.2m x 2.5m

6. SCÉNARIOS D'APPLICATION

Station de concassage primaire de carrière de granit | Défi: A large quarry faced frequent downtime due to cracked frames on their primary crushers when processing exceptionally hard granite seams; wear part consumption was unsustainable.| Solution: Two Custom Jc5000 Jaw Crushers were installed as the primary stage in a new processing line.| Résultats: Field data shows frame integrity has been maintained over three years of operation. Combined with the modular dies, total costperton for wear parts decreased by 22%. Disponibilité des plantes augmentée de 18%.

Urban Demolition Waste Recycling Plant | Défi: Processing reinforced concrete with rebar caused regular jamming events in existing crushers; manual clearing was dangerous and halted operations for hours.| Solution Implementation of a Custom Jc5000 equipped with the hydrostatic drive system allowing automatic reversal.| Results The reversible function clears most blockages in under two minutes without operator intervention on the crusher itself This has reduced unplanned stoppages related to tramp metal by over 90%

7 CONSIDÉRATIONS COMMERCIALES

The Custom Jc5000 is offered under a tiered pricing structure reflecting core capability versus enhanced operational packages:

Configuration de base (Jc5000Core): Includes standard manganese jaws fabricated frame hydrostatic toggle adjustment Automatic tension release system Designed for customers integrating into existing plants with their own drives ancillaries

Package de production optimisé (Jc5000Pro): Base configuration plus integrated hydrostatic drive motor premium abrasionresistant liner packages preinstalled condition monitoring sensors Most common selection offering best total value

Service support is available à la carte or through annual contracts:

• Platinum Support Plan Includes scheduled inspections remote monitoring analysis priority parts dispatch guaranteed response times
• Financing Options Available through partner institutions covering leasetoown capital loans operating leases Structures can be tailored typically ranging from 3660 termes du mois

Optional Features Hydraulic setting adjustment gauge laser wear monitoring systems automated lubrication units dust suppression ring

8 FAQ

Q What power source is required for the Custom Jc5000?
A It can be configured for direct electric motor drive via Vbelts or as a complete electrohydraulic package The Pro package includes the integrated hydrostatic system requiring only an electrical power connection

Q Is it compatible with my existing plant's feeding arrangement?
A Its standard modular design allows adaptation to various feed hoppers apron feeders or direct tipping configurations Engineering drawings are available for integration planning

Q How does the maintenance schedule compare?
A Industry testing demonstrates extended service intervals Critical lubrication points are designed for 500hour intervals versus typical 250hour schedules reducing routine labor requirements significantly

Q What warranty applies?
A The structural frame carries a 5year warranty against defects Other major components including shaft assembly have a standard 12month warranty Extended warranties are available with service plans

Q Can you supply wear parts compatible with other crusher brands?
A No We manufacture wear parts specifically engineered for optimal performance in the Jc5000 chamber Using nonOEM parts will void warranty coverage due to unpredictable effects on kinematics stress distribution