1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? Pour les directeurs d’usine et les entrepreneurs, inefficient crushing and screening operations directly impact profitability. Les défis courants incluent:
Coûts de maintenance élevés & Arrêts imprévus: Frequent component failures and reactive maintenance schedules lead to excessive parts expenditure and costly production halts.
Gradation du produit incohérente: Un équipement obsolète ou mal configuré produit des agrégats hors spécifications, resulting in material rejection, retravailler, et des ressources gaspillées.
Low Overall System Throughput: Bottlenecks between crushing stages and screening inefficiencies prevent you from achieving maximum licensed tonnage.
Consommation d’énergie en hausse: Plus vieux, mechanically inefficient drives and systems consume excessive power, faire de l'énergie l'une des trois principales dépenses opérationnelles.
Usure rapide dans les applications abrasives: Premature failure of liners, écrans, and conveyors under highabrasion conditions forces shorter replacement cycles.

Is your current equipment portfolio equipped to address these issues with measurable ROI? The right industrial trading partner provides not just machinery, but a strategic solution for total cost of ownership.

2. APERÇU DU PRODUIT

As a premier B2B trading company for industrial crushing and screening equipment, we supply a curated portfolio of heavyduty machinery designed for the rigorous demands of aggregate production, exploitation minière, and construction material processing. Our wholesale model provides commercial buyers with direct access to highperformance plant from leading OEMs.

The core operational workflow for an effective crushing and screening circuit typically involves:
1. Réduction primaire: Raw feed material is reduced by jaw or gyratory crushers to a manageable size.
2. Concassage secondaire/tertiaire: Cone or impact crushers further refine material to the required specification.
3. Dépistage primaire: Material is separated by size; oversize is recirculated for further reduction.
4. Projection finale & Stockage: Correctly sized product is sorted into final grades via multideck screens and conveyed to stockpiles.

Application scope includes stationary plants, modular systems, and trackmounted mobile units for quarrying, mining demolition recycling, et construction de routes. Key limitations are defined by feed size, abrasivité du matériau (par ex., teneur en silice), and required final product specifications—factors our technical team will clarify during specification.

3. CARACTÉRISTIQUES PRINCIPALES

Conception de chambre avancée | Base technique: Cinématique optimisée & cavity profiles | Avantage opérationnel: Consistent output gradation with reduced slabby or elongated product | Impact sur le retour sur investissement: Higher saleable product yield, less recrush

Réglage du réglage hydraulique | Base technique: PLCcontrolled hydraulic rams for CSS/OSS adjustment | Avantage opérationnel: Télécommande, precise calibration in minutes versus hours of manual labor | Impact sur le retour sur investissement: Increased plant uptime during changeovers

Systèmes d'alimentation hybrides | Base technique: Dieselelectric drive with onboard genset or external grid tiein | Avantage opérationnel: Fuel savings up to 30% in grid mode; full mobility where power is unavailable | Impact sur le retour sur investissement: Direct reduction in energy costs per ton

Architecture de composants modulaires | Base technique: Standardized subassemblies (mangeoires, écrans) with common interfaces | Avantage opérationnel: Faster onsite assembly and future plant reconfiguration for new contracts | Impact sur le retour sur investissement: Lower capital outlay for system expansion

HighStrength Wear Package | Base technique: Trempé & tempered alloy steel liners & médias d'écran | Avantage opérationnel: Extended service life in highly abrasive applications (par ex., granit, scories) | Impact sur le retour sur investissement: Reduced costperton for wear parts

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Référence des normes de l'industrie | Notre concassage & Solution de dépistage | Avantage documenté |
| : | : | : | : |
| Tonnes par heure (TPH) par kW | Varie selon l'application; référence établie à partir des moyennes de l’industrie. Field data shows our optimized circuits deliver a measurable increase in specific throughput. |
| Temps de changement de doublure (Concasseur primaire) | 1824 heures (dépendant de l'équipage) <12 hours with designed tooling 92% with tailored media & deck angle Up to 5% increase in onspec yield |
| Temps moyen entre les pannes (MTBF) Drives Componentspecific; souvent 12,000 hrs on critical components >50% amélioration de la fiabilité |

5. SPÉCIFICATIONS TECHNIQUES

Specifications vary by machine type within the crushing and screening category. Below are representative ranges for a midtier tracked cone crusher plant:

Capacité/cote: 200 350 tonnes par heure (dépend de la matière première & réglage côté fermé).
Exigences d'alimentation: Étage 4 Final / Stage V diesel engine; ~328 kW (440 HP). Electric option: 380480V / 5060Hz / ~250 kVA.
Spécifications matérielles: Accepts feed size up to 215mm; capable of processing granite, basalte, quartzite (<25% silica recommended without specialized liners).
Dimensions physiques (Fonctionnement): Environ. Longueur: 16.2m, Largeur: 3.0m, Hauteur: 3.9m.
Plage de fonctionnement environnementale: Designed for 20°C to +40°C ambient temperature. Norme sur le système de suppression des poussières.

6. SCÉNARIOS D'APPLICATION

Agrandissement de la carrière de granit | Challenge A quarry needed to increase output by 40% without expanding its permitted footprint or adding significant labor.| Solution Implementation of a highdensity modular crushing and screening plant with superior screening efficiency.| Résultats Débit augmenté de 42%. Onspec product yield improved from 86% à 93%, réduisant la charge de recirculation. The compact design fit within existing boundaries.

Recyclage de démolition urbaine| Challenge A contractor faced high disposal costs and needed to produce certified recycled aggregates on tight urban sites.| Solution Supply of a quiet, trackmounted jaw/impactor/screen combo with magnetic separator.| Résultats obtenus 95% landfill diversion. Produced Type1 subbase at site, eliminating haulage costs for both waste and imported material.

7 CONSIDÉRATIONS COMMERCIALES

Our wholesale trading model provides competitive pricing structured around scale commitment:

Niveaux de tarification: Singlemachine purchase / Complete Circuit Package (PrimarytoTertiary with conveyors) / MultiSite Fleet Agreement.
Fonctionnalités facultatives: Kits d'encapsulation de poussière , forfaits d'hivernage , advanced telemetry , extended wear part packages .
Forfaits de services: Tiered from basic commissioning/warranty to comprehensive planned maintenance contracts including liner changeouts .
Financing Options Equipment leasing , structures en location en propre ,and projectbased financing can be arranged through our partners .

8 FAQ

Q What if my existing plant has different brand components? Are your machines compatible?
A Yes Interfacing new equipment with existing conveyors hoppers etc.is standard practice Our technical specifications include all interface points

Q How quickly can we expect an impact on our cost per ton metric?
A Based on client reports measurable reductions in cost per ton are typically observed within the first full quarter of operation primarily from increased throughput

Q What are the commercial terms available?
A We operate on CIF FOB or EXW basis as required Payment terms are typically structured around order value

Q Fournissez-vous des garanties de performance?
A Yes guaranteed minimum throughput capacity is provided based on agreed feed material specifications

Q What does implementation look like? Is technical support included?
A Implementation includes supervised commissioning operator training We provide technical support remotely