1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? Pour les directeurs d’usine et les entrepreneurs, le circuit de concassage et de criblage constitue souvent le goulot d'étranglement où les inefficacités s'aggravent. Les défis courants incluent:
Temps d'arrêt excessif pour la maintenance: Changements fréquents de doublure, défaillances inattendues des roulements, and conveyor issues can halt your entire production line for hours.
Gradation du produit incohérente: Outofspec material leads to rejected loads, frais de retraitement, et des clients mécontents, impactant directement la rentabilité.
Consommation d'énergie élevée par tonne: Older or poorly configured equipment consumes disproportionate power, making your costperton metric uncompetitive.
Dégradation rapide des pièces d’usure: Abrasive feed material can devastate crusher mantles, écrans, et doublures, leading to staggering recurring parts expenditure.
Inflexible Setup for Changing Demands: Fixed plants struggle to adapt to varying feed stock or required product mixes, limiter l’agilité opérationnelle.

How do you transition from reactive maintenance to predictive operations? Can your circuit reliably produce multiple spec products at a lower cost per ton? The solution lies in specifying equipment engineered to address these exact pain points.

2. APERÇU DU PRODUIT

The modern mobile tracked cone crusher represents a pivotal evolution in secondary and tertiary crushing. Designed for direct feed from a primary crusher or a screening unit, it processes material into precisely graded aggregates for concrete, asphalte, or road base applications.

Flux de travail opérationnel:
1. Réception des aliments: Prescreened material from an upstream jaw crusher or scalper is conveyed directly into the crusher’s feed hopper.
2. Cycle de concassage: Material enters the crushing chamber where a gyrating mantle compresses it against concave liners (bowls), applying interparticle comminution for a cubical product.
3. Ajustement dynamique: Le CSS hydraulique (Réglage du côté fermé) system allows operators to adjust output size onthefly via the control system without stopping the process.
4. Décharge du produit: Crushed material exits through the bottom of the chamber onto a discharge conveyor for transport to either a stockpile or an adjacent screening unit.

Champ d'application & Limites:
Portée: Ideal for mediumtohard stone (granit, basalte), béton et asphalte recyclés (PAR/RCA), et minerai de fer. Excels in producing highquality aggregate chips and sand.
Limites: Not suitable as a primary crusher for runofquarry shot rock. Maximum feed size is limited by the machine’s inlet dimensions. Sticky or clayheavy materials may require prescreening to prevent chamber packing.

3. CARACTÉRISTIQUES PRINCIPALES

Concasseur à entraînement direct | Base technique: Eliminates Vbelts and associated components by coupling the engine directly to the crusher via a clutch | Avantage opérationnel: Reduces power transmission losses and removes routine belt tensioning/maintenance | Impact sur le retour sur investissement: Les données de terrain s'affichent jusqu'à 8% improved fuel efficiency and reduced scheduled maintenance time.

CSS hydraulique & Chamber Clearing | Base technique: Integrated hydraulic rams control the crusher setting and allow the mantle to be raised to clear blockages | Avantage opérationnel: Operators can adjust product size in under 2 minutes and clear stalls without manual intervention | Impact sur le retour sur investissement: Minimizes noncrushing time by an average of 15 hours per month compared to manual shim systems.

Patented AntiSpin System | Base technique: Prevents uncrushed material from causing excessive head spin in reverse direction | Avantage opérationnel: Reduces wear on manganese liners by up to 30% by minimizing metalonmetal grinding in noload conditions | Impact sur le retour sur investissement: Extends liner lifecycles, directly lowering costperton wear part costs.

OnBoard Process Tracking Telemetry | Base technique: Realtime sensors monitor power draw, pression, Paramètre CSS, et les taux de production | Avantage opérationnel: Provides actionable data for optimizing feed rates and predicting maintenance needs before failure occurs | Impact sur le retour sur investissement: Enables conditionbased maintenance scheduling, reducing unplanned downtime by an estimated 25%.

Alimentateur robuste & Hopper Design | Base technique: Reinforced hopper with integrated prescreen bypass chutes manages fines before they enter the chamber | Avantage opérationnel: Increases effective capacity by preventing chamber chokeup with fine material; promotes consistent cavity fill level | Impact sur le retour sur investissement: Improves overall circuit throughput stability by ensuring optimal crusher utilization.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie (Moyenne) | Mobile Tracked Cone Crusher Solution | Avantage (% Amélioration) |
| : | : | : | : |
| Temps de changement de doublure (Heures) | 8 12 Heures (Manual Shim Systems) | 50% Plus rapide |
| Consommation de carburant par tonne concassée (Litres/tonne) ~0,9 1.2 L/Ton ~0.75 0.85 L/Ton Up To ~20% More Efficient |
| Cubicité du produit (% of Product within Spec) ~8590% >95% Improved Yield of Premium Aggregate |
| Tramp Metal Release / Clearance Time ~4560 Minutes <10 Minutes ~80% Less Downtime |

5. SPÉCIFICATIONS TECHNIQUES

Désignation du modèle: MHC Series
Crusher Head Diameter: 1300mm (51")
Taille maximale d'alimentation: 250mm (10")
Plage de réglage côté fermé: 16mm 45mm (5/8" 1¾")
Power Unit Tier IV Final / Stage V Compliant Diesel Engine rated at [Specific kW/HP]
Capacité de la trémie: [Specific m³] avec [Specific m] mangeoire
Dimensions de transport (L x l x H): [Specific L] x [Specific W] x [Specific H]
Poids opérationnel: Environ [Specific Tonnage] tonnes
Spécifications matérielles: Châssis en acier à haute résistance; Abrasionresistant steel wear plates; Revêtements de concasseur en acier au manganèse.
Plage de fonctionnement environnementale: Certified for operation from 25°C to +45°C (13°F à +113°F).

(Note: Specific numerical values would be populated based on exact model.)

6. SCÉNARIOS D'APPLICATION

Granite Quarry Secondary Crushing Challenge: A large quarry needed consistent production of three separate aggregate products but faced bottlenecks due to lengthy changeover times on their fixed secondary cone plant. Solution: Implementation of two MHC Series mobile tracked cone crushers in closed circuit with screening decks. Résultats: By quickly repositioning units between tasks, changeover time was reduced from half a shift to under one hour each cycle resulting in a measured increase of total monthly production volume by over .

Urban Recycling Contractor Challenge: A contractor processing demolition concrete experienced high wear costs frequent tramp metal incidents causing significant downtime. Solution: Deployment of an MHC Series cone crusher equipped with advanced metal detection release system automatic setting regulation. Résultats: Tramp metal events were cleared automatically within seconds eliminating related mechanical damage Wear part consumption decreased due controlled feeding resulting in reduction costperton processed recycled material

7 CONSIDÉRATIONS COMMERCIALES

Equipment pricing tiers are structured based on capacity output optional configurations:

Base Configuration Tier Includes core crushing unit standard discharge conveyor basic telematics

Premium Configuration Tier Adds integrated prescreen extended conveyors advanced dust suppression system enhanced telematics package remote monitoring

Optional Features Hydraulic folding side conveyors dual power capability electric drive magnet separator sound suppression canopy

Forfaits de services disponibles:
Proactive Maintenance Plan Scheduled inspections parts discounts priority support
Full Maintenance Lease Covers all scheduled unscheduled maintenance fixed monthly cost

Financing Options Flexible leasetoown arrangements operating leases projectbased rental terms available subject credit approval

8 FAQ

Quel équipement en amont est nécessaire?
It is designed receive feed directly from primary jaw crushers large capacity mobile screens Feed size must comply machine inlet specifications

How does it manage varying rock hardness?
The hydraulic adjustment overload protection automatically accommodate fluctuations maintain consistent product gradation protect internal components

What typical operational staffing required?
Unit can operated single person from standard control panel remote control option available further reduce manpower requirements

Are parts interchangeable other brands?
No Proprietary design optimized performance Genuine OEM parts recommended ensure specified output reliability warranty compliance

What lead time delivery commissioning?
Standard models typically available within weeks Custom configurations may require longer Delivery includes basic site commissioning operator training