1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? Pour les directeurs d’usine et les entrepreneurs en ingénierie, inefficient bulk material processing directly impacts profitability. Les défis courants incluent:
High Downtime for Maintenance: Frequent liner changes and component wear in abrasive environments halt production for days.
Gradation du produit incohérente: Unreliable screening leads to offspec product, causing recrushing cycles and wasted energy.
Consommation d'énergie excessive: Plus vieux, nonoptimized crushing circuits consume disproportionate power per ton of output.
Rigid Plant Layouts: Fixed systems struggle to adapt to changing feed material or new project specifications, limiter la flexibilité opérationnelle.
Hidden Costs of Spare Parts: Reliance on nonstandard or quickly wearing components creates longterm inventory and cost burdens.

Is your operation facing rising costperton metrics? The solution lies in specifying modern, highefficiency crushing and screening equipment designed for bulk order procurement.

2. APERÇU DU PRODUIT

This product line encompasses a complete range of stationary and mobile primary, secondaire, and tertiary crushing and screening plants for bulk order supply. Engineered for highvolume aggregate production, exploitation minière, et C&D recycling, the workflow is optimized for continuous operation:
1. Réduction primaire: Feed material is received and initially reduced by robust jaw or gyratory crushers.
2. Concassage secondaire/tertiaire & Dépistage: Material is conveyed through cone or impact crushers in closed circuit with screens to achieve precise size fractions.
3. Material Sorting & Stockage: Vibrating screens efficiently separate crushed material into specified grades for direct sale or further processing.

Application scope includes hard rock quarries, gravel pits, projets de construction à grande échelle, and mineral processing prebeneficiation. Limites: Individual unit capacities must be matched to specific feed size and hardness; highly specialized applications like ultrafine grinding require additional circuit components.

3. CARACTÉRISTIQUES PRINCIPALES

Géométrie de chambre brevetée | Base technique: Cinématique optimisée & profil de cavité | Avantage opérationnel: Increases throughput by up to 15% while reducing wear part stress | Impact sur le retour sur investissement: Higher yield per operating hour extends liner life, lowering costperton

Modular Screen Media System | Base technique: Quicktensioning, sideplate design | Avantage opérationnel: Reduces screen deck changeout time from hours to under 30 minutes | Impact sur le retour sur investissement: Minimizes production stoppages during product changeovers

Graissage centralisé & PLC Automation | Base technique: Automated lubrication circuits with realtime monitoring | Avantage opérationnel: Ensures bearing health and allows singlepoint control for crusher settings & diagnostics | Impact sur le retour sur investissement: Prevents catastrophic bearing failure and reduces manual labor requirements

Hybrid Power Unit Options | Base technique: Dieselelectric drive with onboard genset | Avantage opérationnel: Enables full plant mobility with gridtie capability for fixed installations | Impact sur le retour sur investissement: Cuts fuel consumption by up to 40% in grid mode and provides site flexibility

HighStrength Rolled Frame Construction | Base technique: Analyse par éléments finis (FEA) designed frames using rolled steel plate | Avantage opérationnel: Provides exceptional durability under dynamic loads with reduced weight compared to cast frames | Impact sur le retour sur investissement: Lowers transportation costs and extends structural lifespan under cyclical loading

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | Notre concassage & Solution de dépistage | Avantage (% amélioration) |
| : | : | : | : |
| Tonnes par heure (TPH) par kW/h | Varie selon le modèle; baseline established from industry averages. Field data shows our optimized flow design reduces bottlenecks. Jusqu'à 12% improvement in specific energy consumption. |
| Durée de vie des pièces d'usure (Roche Abrasive) Manganese jaw liners (Primaire) ~80k tons Cone mantle/concave ~45k tons Advanced alloy compositions & even wear profiles extend service intervals. Jusqu'à 25% longer life demonstrated in independent testing. |
| Screen Cloth Change Time ~46 hours per deck Modular tensioning system eliminates traditional bolts & wedges. Réduction jusqu'à 70% in downtime for media replacement. |
| Temps d'installation (Usine mobile) 12 days with crane assistance Integrated hydraulic setting adjustment & folding conveyors. Fully operational in under 8 hours with minimal auxiliary equipment. |

5. SPÉCIFICATIONS TECHNIQUES

Capacité/cote: Configurable à partir de 200 TPH à plus 1,500 Centrales stationnaires TPH; mobile units from 150 TPH à 400 TPH.
Exigences d'alimentation: Primary crushers from 90 kW à 375 kW; full plant electrical demand typically ranges from 400 kVA à 1.2 MVA depending on configuration.
Spécifications matérielles: Crusher jaws/cones constructed from highgrade forged steel; liners available in multiple manganese steel grades (14%, 18%, 22%) or composite alloys; screen boxes fabricated from abrasionresistant steel.
Dimensions physiques: Mobile trackmounted plants designed for standard transport width; stationary plant footprints are customized with modular stacking conveyors to minimize spatial requirements.
Plage de fonctionnement environnementale: Standard operating temperature 20°C to +40°C; dust suppression systems standard; optional Arctic packages or hightemperature seals available.

6. SCÉNARIOS D'APPLICATION

Agrandissement de la carrière de granit | Défi: A large aggregate producer needed to increase output by 35% but faced space constraints and high energy costs on an outdated circuit.| Solution: Bulk order supply of a complete tertiary crushing and screening station featuring energyefficient cone crushers and multislope screens.| Résultats: Achieved target throughput within existing footprint while reducing power consumption by 18%. Consistent product cubicity improved asphalt mix quality.

LargeScale Infrastructure Project (Rail) Défi:| A contractor required multiple identical, highly mobile plants capable of processing varying virgin rock & recycled concrete across six different sites over three years.| Solution:| Procurement of five identical trackmounted closedcircuit impactor/screen plants via a bulk order.| Résultats:| Standardization allowed for shared operator expertise, reduced spare parts inventory by 60%,and enabled rapid redeployment between sites,saving an estimated four weeks of setup time per move.

7.CONSIDÉRATIONS COMMERCIALES

Niveaux de tarification: Volume discounts apply for orders of three or more primary units or complete plant packages.Customization levels (Standard,SiteAdapted,Fully Custom)affect lead timeand cost.
Fonctionnalités facultatives: Advanced dust suppression fog cannons,tramp metal detection/autoreject systems,wash plants integration packages,and remote telemetry monitoring.
Forfaits de services: Tiered plans available:(1)Garantie de base,(2)Planned Maintenance with guaranteed response,(3)FullService Contract covering wear parts,travail,and performance audits.
Options de financement: Equipment leasing capital expenditure solutions project financing through partners,and rentaltoown structures can be arrangedfor qualifying orders.

8.FAQ

Q:What level of ground preparation is required for these plants?
A.Trackmounted mobile units require minimal preparation.Stationary skidmounted or modular plants need a level compacted base.Foundation drawings are providedfor fixed installations.

Q.How does a bulk order affect delivery lead times?
A.Bulk ordersfor standard configurations typically secure prioritized production slots.Field data shows lead time reductionsof up to30%comparedto singleunit orders due tobatch manufacturing efficiencies.

Q.Are your crushers compatible with our existing conveying infrastructure?
A.Discharge heights conveyor widthsand capacities are specified during the quoting process.We engineer transfer points tomatch your current layout ensuringmaterial flow compatibility.

Q.What is the typical rampup timefor operator proficiency?
A.With standardized controls across the product line,your crew's learning curve is shortened.Field reports indicate full operational proficiencyis achieved within one weekof commissioning training.

Q.Do you provide performance guarantees?
A.Yes.Guaranteed minimum throughput capacityand maximum power consumption figuresare contractually providedbased on your specific feed material analysis.

Q.What are the payment termsfor a large capital order?
A.Structured milestone payments are standard typically involvinga deposit upon order commencement progress payments against factory acceptanceand balance upon deliveryTerms are detailedin commercial proposals

Q.Can we source wear parts locally after purchase?
A.We strongly recommend genuine OEM partsfor guaranteed performanceand warranty coverageHoweverdrawingsare availablefor local fabricationof certain nonproprietary componentslike chute liners