1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? En concassage et criblage, les principaux défis ont un impact direct sur vos résultats. Une consommation élevée de pièces d'usure entraîne des, costly replacements and unplanned stoppages. Inefficient material flow creates bottlenecks, limiter le débit total de l'usine. Inconsistent product gradation results in offspec material, causing rework and rejected loads. En outre, excessive energy consumption per ton processed silently increases your operational overhead. Enfin, complex maintenance procedures demand excessive labor hours and specialized skills.

What if your primary crushing and screening equipment could address these issues simultaneously? Is it possible to achieve higher availability with lower operating costs per ton? The solution lies in selecting machinery engineered not just for performance, mais pour le coût total de possession.

2. APERÇU DU PRODUIT

Cette gamme de produits comprend une gamme complète de produits fixes et mobiles. équipement de concassage et de criblage, designed as primary, secondaire, and tertiary systems for aggregate production and mineral processing. Le flux de travail opérationnel est rationalisé: 1) Primary feed material is received and initially sized by a jaw or gyratory crusher. 2) Crushed material is conveyed to a secondary cone or impact crusher for further reduction. 3) Material is then fed onto a multideck vibrating screen for classification. 4) Les matériaux surdimensionnés sont recyclés (circuit fermé), while correctly sized fractions are stockpiled. 5) Fines are managed via integrated conveyors or washing systems.

This equipment is applied in quarrying, exploitation minière, construction & recyclage de démolition, et production de granulats. Key limitations include maximum feed size (as per model specification), abrasivité du matériau (affecting wear life), and ambient operating conditions which must be within stated environmental ranges.

3. CARACTÉRISTIQUES PRINCIPALES

Géométrie de chambre brevetée | Base technique: Cinématique optimisée & profil de cavité | Avantage opérationnel: Increases yield of desired product fraction on first pass, réduisant la charge de recirculation | Impact sur le retour sur investissement: Jusqu'à 15% débit plus élevé avec la même puissance absorbée; reduced wear on circuit components.

Système de pièces d'usure modulaire | Base technique: Standardisé, reversible & interchangeable manganese steel components | Avantage opérationnel: Cuts replacement time by up to 40%; allows rotation of parts for even wear | Impact sur le retour sur investissement: Extends service intervals by ~30%, lowering part cost per ton and mechanic labor hours.

DirectDrive Screen Technology | Base technique: Élimination des courroies trapézoïdales & tensioners; highefficiency motor coupled directly to vibrator | Avantage opérationnel: Reduces energy consumption for screening by up to 20%; minimizes maintenance points | Impact sur le retour sur investissement: Lower operational power costs and reduced risk of downtime from drive failure.

Graissage centralisé & Contrôle API | Base technique: Automated lubrication circuits with fault monitoring integrated into plantwide control system | Avantage opérationnel: Assure une lubrification optimale des roulements, prevents failures; allows remote monitoring of key parameters | Impact sur le retour sur investissement: Prevents costly bearing seizures; permet la planification de la maintenance prédictive.

Unified Chassis Design (Unités mobiles) | Base technique: Heavyduty, singleframe construction for crusher and screen modules | Avantage opérationnel: Eliminates alignment issues during setup; provides stability during operation | Impact sur le retour sur investissement: Reduces relocation/setup time to under an hour, maximizing equipment utilization on multisite projects.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | Crushing And Screening Equipment Solution | Avantage (% amélioration) |
| : | : | : | : |
| Disponibilité (Temps de disponibilité) | 8588% | 9294% targeted availability| +6% (Fewer unplanned stops) |
| Tonnes par kWh (Efficacité énergétique) Ligne de base = 100%| 100% référence| 115120% typical field result| +1520% (Lower energy cost/ton) |
| Coût des pièces d'usure par 10 000 tonnes traitées (Matériau abrasif)| $X reference cost| $0.75X $0.80X typical result| 2025% (Reduced consumable spend) |
| Temps d'installation (TrackMounted Plant Relocation)| 46 moyenne des heures| 50% plus rapide (Higher utilization) |

5. SPÉCIFICATIONS TECHNIQUES

Capacité/cote: Modeldependent range from 150 TPH à plus 800 TPH for hard rock primary crushing circuits.
Exigences d'alimentation: Entraînements du concasseur primaire de 75 kW à 400 kW; total plant electrical load varies with configuration.
Spécifications matérielles: Cadres en acier à haute résistance; AR400/500 abrasionresistant steel in hoppers and chutes; Austenitic manganese steel (1418% Mn) for crusher jaws, concaves, manteaux.
Dimensions physiques: Stationary plant footprints optimized for layout; Mobile plants feature transport dimensions compliant with road regulations without permits.
Plage de fonctionnement environnementale: Designed for continuous operation from 25°C to +45°C ambient temperature. Dust suppression systems standard for compliance in regulated environments.

6. SCÉNARIOS D'APPLICATION

Granite Quarry Expansion – Throughput Bottleneck
Défi: A quarry needed to increase annual output by 30%. Their existing plant was maxed out, with the secondary/tertiary circuit being the limiting bottleneck.
Solution: Implementation of a new tertiary crushing and screening station featuring highspeed cone crushers with automated setting regulation paired with a largearea tripledeck screen.
Résultats: Le débit de l’usine a augmenté de 35%. The improved closedcircuit design reduced oversize recirculation by 22%, allowing the primary crusher to operate at a more consistent rate.

C&D Recycling – Contamination & Porter
Défi: A recycling yard faced extreme wear from reinforced concrete and tramp metal, alongside difficulty producing clean, spec aggregate from mixed debris.
Solution: Deployment of a heavyduty mobile impact crusher with hydraulic adjustment and an integrated prescreen to remove fines/soil before crushing.
Résultats: Durée de vie des pièces d'usure augmentée de plus 60% due to specialized alloys and hydraulic clearing of uncrushables. The prescreen improved final product quality by removing contaminants upfront.

7. CONSIDÉRATIONS COMMERCIALES

Nos équipements de concassage et de criblage sont proposés sur trois niveaux principaux:
1. Standard Duty Configurations: For consistent feed materials like limestone or clean aggregate.
2. HeavyDuty Configurations: Featuring upgraded components for abrasive materials (par ex., granit, scories).
3. Modular Plant Designs: Customconfigured systems built from standardized modules for optimal CAPEX.

Optional features include advanced dust suppression systems, automated metal detection/rejection magnets or belts onboard fuel tanks for mobile units.

Nous proposons des forfaits de services à plusieurs niveaux:
Garantie de base & Assistance pièces détachées
Plans de maintenance programmée
FullService Contracts including wear part monitoring & remplacement

Financing options include capital purchase leasetoown agreementsand rentaltopurchase plans tailored to project cash flow requirements

8.FAQ

Q1.Are your mobile crushing plants compatible with our existing fleet of loading unitsand conveyors?
Yes Our mobile units are designedwith industrystandard discharge heightsand receiving hopper dimensions Interfacingwith existing conveyorsis typically straightforwardand our engineering team can provide detailed compatibility reviews

Q2.What is the expected impact on our overall plant noise levels?
Field data shows that our sounddampened enclosuresfor generatorsand directdrive screen technologycan reduce overall plant noise emissionsby approximately57 dB(UN) comparedto older Vbelt driven equipmentaidingin community relationsand compliance

Q3.Do you offer performance guaranteeson throughputor wear part life?
We provide contractual performance guaranteesbasedon agreedupon feed material specificationsThese guaranteescover minimum throughputratesand maximum wear part consumption ratesunder defined operating conditions

Q4.What trainingis providedfor our operationsand maintenance crews?
Comprehensive trainingis included covering safe operationdaily checksbasic troubleshootingand scheduled maintenance procedures Trainingis conductedonsite during commissioningby our field service engineers

Q5.How does the financingprocess workfor a multiunit purchase?
Our commercial team will structurea proposal basedon your selected equipmentconfiguration preferred term length(3660 mois typiques)and payment schedule A single agreementcan cover an entire plant simplifyingprocurement