1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? Pour les directeurs d’usine et les entrepreneurs, the crushing and screening circuit is often the bottleneck where inefficiencies translate directly into lost revenue. Les défis courants incluent:
Temps d'arrêt imprévus: Les pannes de composants dans les concasseurs ou cribles critiques interrompent des lignes de production entières, costing thousands per hour in idle labor and delayed project timelines.
Coûts de maintenance élevés: Frequent wear part replacement and reactive repairs create unpredictable OPEX, straining maintenance budgets.
Gradation du produit incohérente: Outofspec aggregate leads to product rejection, frais de retraitement, and damage to your reputation for quality.
Consommation d’énergie en hausse: Inefficient drives and outdated material flow designs result in excessive power draw per ton of processed material.
Configuration d'usine rigide: Fixed systems cannot adapt to changing feed material or product requirements, limiter la flexibilité opérationnelle.

Is your current equipment contributing to these problems? Que serait un 1520% improvement in overall plant availability mean for your annual throughput?

2. APERÇU DU PRODUIT

Our core offering is a comprehensive range of stationary, modulaire, and trackmounted équipement de concassage et de criblage, engineered as integrated systems for highvolume aggregate production and mineral processing. The operational workflow is designed for continuous, efficient material reduction:

1. Concassage primaire: Feed material is reduced by jaw or gyratory crushers to a manageable size for downstream processing.
2. Dépistage primaire & Convoyage: Scalping screens remove fines and bypass material, while heavyduty conveyors transfer crushed product.
3. Concassage secondaire/tertiaire: Cone or impact crushers further refine the material to the target particle size.
4. Projection finale & Tri: Multideck vibrating screens accurately separate the crushed material into specified product fractions (par ex., agrégats, puces, sable).
5. Stockage & Recirculation: Le produit Onspec est acheminé vers les stocks; oversize material is automatically recirculated back into the circuit.

Champ d'application: Idéal pour les carrières à grande échelle, préconcentration minière, construction & recyclage de démolition, and aggregate production plants processing hard rock (granit, basalte) et matériaux abrasifs.

Limites: Non conçu pour un broyage ultrafin (sub5mm) requiring specialized mills or for processing highly viscous or claybound materials without preprocessing.

3. CARACTÉRISTIQUES PRINCIPALES

Géométrie de chambre brevetée | Base technique: Angle de pincement et profil de cavité de concassage optimisés | Avantage opérationnel: Augmente le taux de réduction du premier passage, reducing load on secondary crushers and minimizing recirculating load | Impact sur le retour sur investissement: Les données de terrain s'affichent jusqu'à 8% higher throughput with same power input.

Conception de cadre modulaire | Base technique: Boulons ensemble, highstrength steel sections with precisionmachined interfaces | Avantage opérationnel: Enables faster site assembly, future reconfiguration, and reduced transport costs versus welded unitary frames | Impact sur le retour sur investissement: Reduces plant commissioning time by an estimated 30%, accélérer la génération de revenus.

Graissage centralisé & Surveillance des conditions | Base technique: Automated lubrication system with integrated pressure/sensor ports at all major bearing points | Avantage opérationnel: Garantit une santé optimale des roulements, prolonge les intervalles d'entretien jusqu'à 25%, and provides early failure warning | Impact sur le retour sur investissement: Lowers planned maintenance labor hours by ~15% and prevents catastrophic bearing failures.

Hybrid Drive System Options | Base technique: Direct dieselelectric or mainspowered drives with hydraulic adjustment systems | Avantage opérationnel: Offers fuel efficiency in remote locations or grid stability for fixed plants; provides rapid crusher setting adjustments under load | Impact sur le retour sur investissement: Les tests industriels démontrent jusqu'à 12% lower fuel consumption in hybrid mode versus traditional direct diesel drives.

HighStrength Screen Media Systems | Base technique: Interchangeable polyurethane, caoutchouc, or woven wire panels with tensioning systems | Avantage opérationnel: Increases screen media service life by resisting blinding and abrasion; allows quick panel changeout (<2 heures) | Impact sur le retour sur investissement: Reduces screen media inventory costs and associated downtime by improving changeout efficiency.

Contrôle intelligent des processus (CIB) Intégration | Base technique: PLCbased system with feed rate/weight detection and crusher load management algorithms | Avantage opérationnel: Automatically optimizes feed for maximum throughput without choking; protects equipment from tramp metal damage via instant stop commands | Impact sur le retour sur investissement: Maximizes yield of inspec product while safeguarding against costly unplanned stoppages.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Référence des normes de l'industrie | Notre concassage & Avantage documenté de la solution de dépistage |
| : | : | : |
| Durée de vie des pièces d'usure du concasseur (Mn18/22) | ~450550k MT throughput (hard abrasive granite) |
| ~600700k MT throughput |
| +2025% durée de vie plus longue |
| Screen Panel ChangeOut Time (Primary Scalper) |
| ~46 hours |
| 92% |
| +47% absolute improvement |
| Consommation d'énergie par tonne traitée |
| Ligne de base = 100% |
| Average reduction to ~9092% of baseline |
| 810% amélioration |

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité: Configurable à partir de 200 TPH modular plants to 1,500+ Installations stationnaires TPH.
Options du concasseur primaire: Concasseurs à mâchoires (900x1200mm to 1500x2000mm feed opening); Concasseurs giratoires (42” – 60”).
Exigences d'alimentation: Plantwide demand from 300 kVA (modulaire) à 1500+ kVA (large stationary plant). Hybrid genset options from 500 kVA.
Spécifications matérielles: Main frame fabrications from S355JR steel; critical wear parts in Mn18Cr2/Mn22Cr2 alloys; shafting from forged 42CrMo4 steel.
Dimensions physiques (Example Modular Jaw Plant): Environ. L20m x W4m x H5.5m (transport configuration).
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 25°C à +45°C; dustproofed electrical components to IP65 standard; optional Arctic packages available.

6. SCÉNARIOS D'APPLICATION

Projet d'agrandissement de la carrière de granit

Challenge A quarry operator needed to increase annual output by 35% but was constrained by an aging singleline plant with frequent breakdowns causing over 300 hours of unscheduled downtime annually.
Solution Implementation of a turnkey threestage crushing and screening plant featuring a primary jaw crusher, two secondary cone crushers in parallel configuration, and a large tripledeck finishing screen.
Results Plant availability increased to 93%. Throughput targets were met within six months of commissioning. Annual unscheduled downtime was reduced by over 70%, translating directly into an additional €220k in annual gross profit at their selling price.

C&D Entrepreneur en recyclage

Challenge A growing recycling business faced high contamination rates in final aggregate products due to inefficient screening of lightweight debris (wood, plastiques), leading to product rejection.
Solution Integration of a highfrequency screening unit with wind sifter technology into their existing trackmounted impact crushing circuit.
Results Final product purity improved from ~92% to over 98%, eliminating rejection fees from readymix concrete customers. The recovered lightweight fraction was compacted for alternative fuel use, creating a new revenue stream.

7. CONSIDÉRATIONS COMMERCIALES

Our pricing structure is based on a modular system allowing you to scale investment according to current needs:

Tier I – Core Equipment Package: Includes primary crusher module(s), primary screen module(s), base conveyors/feeders/electrics at OEM factory wholesale price.
Tier II – Complete Process Line: Tier I plus secondary/tertiary crushing modules(s), final sizing screens(s), full conveyor circuit integration control system integration package (+1525% over Tier I).
Tier III – Turnkey Project Scope Full engineering support civil design foundation drawings onsite supervision commissioning services (+4060% over Tier I).

Optional Features Advanced dust suppression fog cannons automated sampler systems remote telemetry packages extended wear part kits

Service Packages Available include scheduled inspection plans parts supply agreements fullscope maintenance contracts

Financing Options We work with international export credit agencies project finance partners equipment leasing companies provide flexible terms support capital expenditure planning

8.FAQ

Q What level of ground preparation required installation?
A Our modular skidmounted designs require simple concrete footings minimal civil works significantly reducing site preparation time cost compared pouredinplace foundations

Q How does your equipment handle variations feed material hardness?
A Our crushing chambers drive systems are designed handle reasonable fluctuations Adjustable hydraulic settings allow operators quickly compensate changes CSS maintain consistent product gradation

Q Quel est le délai de livraison typique?
A For standard configured modules lead time typically ranges between weeks depending complexity Custom engineered solutions may require longer detailed engineering phase We provide transparent milestonebased schedule upon order confirmation

Q Are your machines compatible existing thirdparty conveyors auxiliary equipment?
A Yes Our control systems designed standard communication protocols Interface points are clearly defined facilitate integration into brownfield sites Existing equipment can often be incorporated upgraded plan

Q Quelle couverture de garantie est fournie?
A We offer months comprehensive warranty covering defects materials workmanship Specific wear parts consumables like liners screen media are covered under separate prorated terms Warranty details are explicitly stated commercial agreement

Q Do you provide operator training?
A Yes Comprehensive training conducted during commissioning covers safe operation routine maintenance basic troubleshooting Training manuals digital resources are provided standard Documentation available multiple languages upon request