1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? En concassage et criblage, les défis courants ont un impact direct sur vos résultats. Consider these frequent operational hurdles:
Entretien élevé & Usure des composants: Changements fréquents de doublure, screen cloth replacements, and conveyor belt wear lead to substantial parts inventories and labor costs, with unscheduled stops costing thousands per hour in lost production.
Flux de matériaux inefficace & Goulots d'étranglement: Poorly matched crusher and screen throughput or undersized conveyors create bottlenecks, limiting total plant capacity and leaving valuable throughput on the table.
Gradation du produit incohérente: Outofspec aggregate products result in rejected loads, pénalités contractuelles, et des matières premières gaspillées, directly affecting revenue and client satisfaction.
Carburant excessif & Consommation d'énergie: Plus vieux, mechanically inefficient equipment consumes excessive energy, a cost factor that compounds daily and diminishes operational ROI.
Configuration d'usine rigide: Fixed systems struggle to adapt to changing feed material or project specifications, reducing operational flexibility and asset utilization across multiple sites.

Is your current crushing and screening equipment a source of variable cost or a driver of predictable profit? The solution lies in specifying machinery engineered to convert these pain points into measurable gains.

2. APERÇU DU PRODUIT

Our modular crushing and screening equipment is engineered for highvolume aggregate production, mineral processing preconcentration, et recyclage des matériaux de construction. The system integrates primary jaw crushers, concasseurs à cône ou à percussion secondaires/tertiaires, multideck vibrating screens, and material handling conveyors into a cohesive circuit.

Flux de travail opérationnel:
1. Réduction primaire: Tout au long de la carrière (ROQ) or demolition concrete is fed into a heavyduty jaw crusher for initial size reduction.
2. Présélection & Routage: Prescreened material bypasses unnecessary crushing stages; onsize material is diverted directly to final product stockpiles via radial stackers.
3. Concassage secondaire/tertiaire: Oversize material is conveyed to cone or impact crushers for further reduction to the target product size.
4. Classement final: Crushed material is screened on highfrequency vibrating screens into precise specification fractions (par ex., ¾" agrégat, sable manufacturé).
5. Stockage & Recirculation: Sized products are stockpiled; oversize is recirculated back through the circuit for closedloop operation.

Champ d'application & Limites:
Portée: Idéal pour les carrières stationnaires, largescale portable plant setups for road building, mining precrushing circuits, and centralized C&D recycling facilities.
Limites: Non conçu pour les petites échelles (<100 TPH) operations or highly specialized applications like ultrafine grinding without supplementary processing stages.

3. CARACTÉRISTIQUES PRINCIPALES

Ajustement CSS Hydroset | Base technique: Piston hydraulique supportant l'arbre principal | Avantage opérationnel: Réglage côté fermé (CSS) adjustments can be made in minutes under load for optimal product size control | Impact sur le retour sur investissement: Réduit les temps d'arrêt pour les changements de produits jusqu'à 80%, maximizing plant utilization

Conception de cadre modulaire | Base technique: Bolttogether hightensile steel sections with precision machining | Avantage opérationnel: Enables rapid site relocation and reconfiguration between projects | Impact sur le retour sur investissement: Cuts mobilization time by up to 50% compared to weldedframe units

Concasseur à entraînement direct & Screen Mechanisms | Base technique: Elimination of Vbelts and complex sheaves; motortoeccentric direct coupling | Avantage opérationnel: Higher power transmission efficiency (jusqu'à 98%) et des points de maintenance réduits | Impact sur le retour sur investissement: Lowers energy consumption by an average of 15% and reduces scheduled maintenance labor hours

Étage 4 Final / Stage V Compliant Power Units | Base technique: Advanced diesel engines with integrated aftertreatment systems | Avantage opérationnel: Full compliance in regulated regions without sacrificing power density or torque | Impact sur le retour sur investissement: Eliminates permitting delays and ensures uninterrupted operation in environmentally sensitive markets

Graissage centralisé & Système de contrôle PLC | Base technique: Automated lubrication circuits with programmable logic controller monitoring all critical functions | Avantage opérationnel: Ensures consistent bearing protection and provides operators with realtime fault diagnostics | Impact sur le retour sur investissement: Empêche les défaillances catastrophiques des roulements; les données de terrain montrent un 40% reduction in lubricationrelated component wear

AbrasionResistant Steel Liners & Composants | Base technique: Boron steel alloys (400500 Brinell) in highwear zones like jaw dies, cone mantles, and screen side plates | Avantage opérationnel: Extends service life in abrasive applications like granite or slag processing | Impact sur le retour sur investissement: Augmente le temps moyen entre les remplacements (MTBR) par 3060%, réduction du coût des pièces d'usure

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Référence des normes de l'industrie | Notre concassage & Avantage documenté de la solution de dépistage |
| : | : | : |
| Tonnes par heure (TPH) par kW/h | Varie selon le type de roche; ligne de base fixée à 100% à titre de comparaison. Proprietary chamber designs & directdrive systems yield higher throughput per unit of energy input. Jusqu'à 15% amélioration de la consommation énergétique spécifique |
| Temps moyen entre les pannes (MTBF) Composants majeurs| ~1,500 operating hours for crusher bearings under heavy load. Enhanced bearing housing seals & automated lube systems prevent contamination ingress. Field data supports MTBF extension beyond 2,200 heures |
| Forme du produit (% Cubique) Stade Tertiaire| Typiquement 6075% cubical aggregate from standard cone crushers. Patented multilayer crushing chamber promotes interparticle crushing. Consistent output exceeding 80% cubical product without additional shaping stages |
| Déménagement & Temps d'installation (Installations modulaires)| 57 days for partial disassembly/assembly of similar capacity plants. Integrated lifting points & preranged hydraulic/pneumatic lines streamline the process. Achieves full operational status within 34 jours |

5. SPÉCIFICATIONS TECHNIQUES

Plage de capacité: Configurable à partir de 200 à plus 800 tonnes métriques par heure (TPH), en fonction de la dureté du matériau alimenté (Wi-Fi) et la gradation de produit requise.
Exigences d'alimentation: Primary plant electrical demand ranges from 300 kVA à 800 kVA for electricdriven units. Dieselhydraulic configurations utilize Tier 4 Final engines from 350 kW à 750 kW.
Spécifications matérielles: Fabriqué à partir d'acier de construction S355JR; highwear components utilize Hardox® or equivalent abrasionresistant steel up to HB500.
Dimensions physiques (Exemple de module principal): Longueur: ~15m; Largeur: ~3 min; Hauteur: ~4m; Approximate weight: ~45 metric tons.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 25°C à +50°C. Système de suppression de poussière prêt (water spray bars). Standard sound attenuation achieves below 85 dB(UN) aux postes opérateurs.

6. SCÉNARIOS D'APPLICATION

Agrandissement de la carrière de granit

Challenge A quarry operator needed to increase finished aggregate production by 35% without expanding their permitted footprint or primary electrical service infrastructure.

Solution Implementation of a new tertiary crushing circuit featuring a highspeed cone crusher paired with a tripledeck inclined screen in closed circuit configuration.

Results The new circuit optimized recirculating load management while producing more specification chip products simultaneously resulting in a measured throughput increase of output increased by an average of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase of measured throughput increase o fmeasured output increased by an average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan average o fmeasured output increased b yan averag eofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dofmeasur edoutputincrease dbyanaverageof38%. Power draw per ton was reduced by12%.

Urbain C&D Recycling Facility

Challenge A recycling contractor faced excessive wear costs from rebar contamination in concrete demolition feedstocks leading tounpredictable downtimeforimpactcrusherrotor repairsandhighmaintenanceexpensesforconveyorbeltsdamagedbymetallicprotrusions .

Solution A primary jawcrusherequippedwithanelectropermanentmagneticseparatoronthedischargeconveyorwasinstalledtoremoveferrousmetalsimmediatelyafterfirstcrushstagebeforematerialenteredthefinercrushingcircuit .

Results Ferrouscontaminationinthesecondarycircuitwasreducedbyover95%. Thisextendedtheservicelifeofdownstreamcrusherlinersandconveyorbeltsbyafactorofthree . Thecapturedmetallicsprovidedasecondaryrevenuestream . Overalloperatingcostpertonofrecycledaggregatewasloweredbyapproximately22%.

7 CONSIDÉRATIONS COMMERCIALES

Ourcrushingandscreeningequipmentispricedaccordingtocapacity , complexité ,anddegreeofautomation . Weofferthreetransparentconfigurationtiers :

• BasePerformanceTier : Highreliabilitycorecrushingandscreeningmoduleswithmanualsettingsadjustments . Idealforstablefeedconditionsandsing leproductfocus .
• HighOutputTier : Includesautomatedsettingregulation(ASRI) , largerfeedhoppers ,andheavierdutyconveyorsformaximumthroughputin demandingapplications .
• FullyMobileTrackedTier : Selfpropelledtrackedchassismodulesofferingthehighestdegreeofsite mobilityforshortdurationcontracts .

Fonctionnalités facultatives :
• DustSuppressionSystems(fogcannonorfinespray)
• AdvancedRockBreakerSystemsforgrizzlysections
• WirelessRemoteControlforcertainplantfunctions
• Onboardweighingsystemsforproductionreporting

Forfaits de services :
Weoffercomprehensiveserviceagreementscoveringpreventivemaintenance , wearpartsinventoryprograms ,andpriorityfieldserviceresponse . Financingoptionsincludeoperationallease(OPEX)andcapitallease/purchase(CAPEX)solutionstailoredtoyourcompany 'scashflowrequirements .

8 FAQ

Q Whatistheleadtimeforastandardcrushingandscreeningsystem ?
A Forstandardmodularconfigurations , leadtimestypicallyrangefrom14to22weeksfromorderconfirmationtodispatch exworks . Customengineeredsolutionsmayrequireadditionalengineeringtime .

Q Howdoesyoursystemensureproductgradationconsistency ?
A Consistencyisachievedthroughacombinationoffeatures : hydrosetCSSadjustmentforprecisecrushersettingsunderload ; highGforcevibratingscreenswithefficientmeshhousingdesign ;andaPLCthatmonitorscriticalparameterstoalertoperatorstoanydeviation .

Q Areyourplantscompatiblewithexistingequipmentfromothermanufacturers ?
Un oui . Ourmodulesaredesignedwithindustrystandardinterfacesforfeedanddischargeheights . Conveyortransferpoints , electricalconnections ,anddustcontrolsystemscanbeengineeredtointegratewithyourexistinginfrastructure .

Q Whatisthetypicalinstallationandcommissioningperiod ?
A Foramodularstationaryplant , sitefoundationpreparationisrequiredinadvance . Mechanicalinstallationandelectricalhookupbyouractivatedteamtypicallyrequires710workingdaysfollowedby23daysofcommissioningandoperator training .

Q Doyouofferwearpartswarranties ?
Un oui . Wearpartslikecrusherlinersandscreenmeshescarryaperformancewarrantybasedonprocessedtonnageformaterialspecificgravitywithinagivenrange . Exacttermsareprovidedwiththetechnicalproposal .

Q Canwefinancetheequipmentthroughyourorganization ?
A Wehaveestablishedrelationshipswithseveralindustrialequipmentfinancingproviders . Wecanfacilitatecompetitivefinancingquotationsbasedonyourcompany 'sfinancialprofilefortheacquisitionofourcrushingandscreening solutions .

Q Quelle formation est dispensée à nos opérateurs et à notre personnel de maintenance ?
A Comprehensiveonsite trainingisastandardpartofcommissioning . Thisincludesdailyoperationchecks , routinepreventivemaintenanceprocedures , basictroubleshootingusingthePLCinterface ,andsafetyprotocols specifictothe equipment