1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

L’augmentation des coûts opérationnels et les temps d’arrêt imprévisibles érodent les marges de votre projet? In aggregate production, exploitation minière, et recyclage des déchets de construction, un concassage et un criblage inefficaces constituent le principal goulot d'étranglement. Les défis courants incluent:
Coûts de maintenance élevés: Frequent component wear from abrasive materials leads to excessive parts spending and labor hours.
Temps d'arrêt imprévus: Unreliable equipment failing under load causes cascading delays, idling entire production lines.
Gradation du produit incohérente: Poor screening efficiency results in offspec material, leading to product rejection or costly reprocessing.
Consommation d'énergie excessive: Plus vieux, mechanically inefficient systems inflate your power costs per ton of material processed.
Dispositions d'usine rigides: Fixed systems struggle to adapt to changing feed material or project requirements, limiter la flexibilité opérationnelle.

How do you increase throughput while controlling maintenance overhead? Can your plant reliability be improved? The solution lies in selecting engineered crushing and screening equipment designed to address these exact operational and financial pressures.

2. APERÇU DU PRODUIT

Cette gamme de produits comprend une gamme complète de produits fixes et mobiles. équipement de concassage et de criblage, engineered for the continuous reduction and classification of aggregates, minerais, et matériaux recyclés. The core operational workflow is designed for closedcircuit efficiency:

1. Réduction primaire: Raw feed material is introduced to a crusher (par ex., mâchoire, giratoire) pour la réduction de taille initiale.
2. Convoyage & Intermediate Processing: Crushed material is conveyed to secondary/tertiary crushers (par ex., cône, impact) for further refinement.
3. Material Classification: The sized aggregate is fed onto vibrating screens for separation into precise product fractions.
4. Recirculation & Stockage: Oversize material is recirculated back into the circuit for further crushing, while onspec product is conveyed to stockpiles.

Champ d'application: Idéal pour les carrières à grande échelle, opérations minières, projets d'infrastructures, et construction & démolition (C&D) waste recycling plants.
Limites: Equipment selection must be meticulously matched to feed material characteristics (indice d'abrasion, teneur en humidité, dureté) et spécifications du produit final requises. Extremely sticky or highmoisture feeds may require preprocessing or specialized screen media.

3. CARACTÉRISTIQUES PRINCIPALES

Conception d'usine modulaire | Base technique: Boulons ensemble, skidmounted substructures | Avantage opérationnel: Enables rapid site installation, reconfiguration, or relocation with minimal foundation work | Impact sur le retour sur investissement: Réduit le temps de mise en service de l'installation jusqu'à 30%, lowering project startup capital

Réglage du broyeur Hydroset | Base technique: CSS hydraulique (Réglage du côté fermé) système de réglage sur concasseurs à cône | Avantage opérationnel: Allows operators to change product size or clear blockages in under 60 secondes sans arrêter le broyeur | Impact sur le retour sur investissement: Minimizes downtime for adjustments by approximately 90% par rapport aux systèmes de cales manuels

Advanced Screenbox Dynamics | Base technique: HighGforce linear or circular motion vibrators with adjustable amplitude/frequency | Avantage opérationnel: Prevents screen blinding and improves stratification for higher screening accuracy and throughput | Impact sur le retour sur investissement: Increases screening efficiency by 1525%, reducing recrush load and energy waste

Système de graissage centralisé | Base technique: Automated lubrication system with programmable intervals and monitoring | Avantage opérationnel: Garantit que les roulements critiques reçoivent une lubrification constante sans intervention manuelle | Impact sur le retour sur investissement: Prolonge la durée de vie des roulements d'en moyenne 35% and reduces lubricationrelated failures

Métallurgie des pièces d'usure | Base technique: Austenitic manganese steel or composite ceramic alloy castings optimized for specific abrasion/impact profiles | Avantage opérationnel: Provides longer service life in highwear zones like jaw plates, concaves, and screen decks | Impact sur le retour sur investissement: Réduit le coût par tonne des pièces d'usure de 2040% based on field data from granite and basalt applications

PLCBased Control System | Base technique: Unified programmable logic controller with humanmachine interface (IHM) panneau | Avantage opérationnel: Allows centralized monitoring of all plant functions, diagnostics alerts, and automated start/stop sequences | Impact sur le retour sur investissement: Améliore l’efficacité globale de l’équipement (OEE) through proactive maintenance alerts and reduces operator oversight requirements

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Référence des normes de l'industrie | Notre concassage & Avantage documenté de la solution de dépistage |
| : | : | : |
| Tonnes par heure (TPH) Débit| Référence (100%)| +12% à +18% |
| Coût par tonne (Pièces d'usure)| Référence (100%)| 25% moyenne |
| Efficacité du dépistage (% passage)| ~8590%| Constamment >95% |
| Temps moyen entre les pannes (MTBF)| Varie selon le composant| +30% improvement on critical drivelines |
| Consommation d'énergie (kWh/tonne)| Référence (100%)| 8% à 15% |
Based on comparative field testing in hard rock (>180 Résistance à la compression MPa) candidatures.

5. SPÉCIFICATIONS TECHNIQUES

Specifications vary by model series within the crushing and screening portfolio. Representative specifications for a midrange tracked impact crusher & screen combo unit are as follows:

Capacité/cote: Jusqu'à 400 tonnes par heure (tph), depending on feed material density and product size.
Exigences d'alimentation: Primary diesel engine: Étage 4 Final / Stage V compliant, 390 kW. Onboard genset for conveyors/screen: 150 kVA.
Spécifications matérielles: Crusher housing – Hardox steel; Blow bars – Highchrome martensitic steel; Screen mesh – PU or woven wire optional.
Dimensions physiques (Fonctionnement): Length approx. 19m; Width approx. 3m; Height approx. 4m.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C. Norme sur le système de suppression des poussières.

6. SCÉNARIOS D'APPLICATION

Agrandissement de la carrière de granit | Défi: A quarry needed to increase annual output by 35% but faced space constraints preventing a traditional fixed plant expansion. Downtime during installation was also a critical concern.| Solution: Implementation of a modular threestage crushing and screening plant with preassembled modules for primary jaw crushing, secondary/tertiary cone crushing, and final screening.| Résultats: L'usine a été mise en service en 45 jours par rapport à une estimation 120 days for a fixed plant. Throughput targets were met within one week of operation due to precalibrated modules.

Urbain C&D Waste Recycling Facility | Défi: Matière première incohérente (béton armé, asphalte, débris mélangés) caused frequent jams in the existing crusher chamber and rapid screen cloth wear.| Solution: Deployment of a heavyduty impact crusher with hydraulic adjustment aprons for tramp iron protection,and multideck vibrating screens fitted with antiblinding polyurethane panels.| Résultats: Jams reduced by over 70%. Screen panel replacement intervals extended from every 6 semaines à chaque 5 mois. Plant availability increased from ~78% to over 92%.

7. CONSIDÉRATIONS COMMERCIALES

Our crushing and screening solutions are offered across several tiers:

Standard Range: Proven configurations offering high reliability at competitive capital cost.
HighCapacity Range: Units designed for maximum throughput with premium components for severeduty cycles.
Custom Engineered Plants: Purposebuilt systems tailored for unique feed materials or complex product specifications.

Optional features include advanced dust suppression cannons , séparateurs magnétiques , automated weighing systems ,et forfaits de télémétrie à distance . We support our equipment with three service tiers:

1. Planned Maintenance Packages: Inspections programmées et remises sur les pièces.
2. Performance Contracts: Guaranteed uptime agreementswith lifecycle cost management.
3. FullService Support Packages: Includes onsite technical supervisionand dedicated parts holding.

Financing options include conventional leasing , leasetoown structures ,et financement par projet via des partenaires accrédités .

8.FAQ

T1:What information is requiredto ensure your equipment matches our application?
A1:A detailed questionnaire covering feed material type/hardness/abrasiveness,tailles,max moisture content,and desired final product gradationsis usedfor our engineering teamto providea technically sound recommendation.

T2:What is the typical lead timefrom orderto commissioningfor a standard mobile plant?
A2:Dependenton model complexityand customization,but standard tracked units typically ship within1216 weeksof order confirmationwith full documentationfor commissioning support provided.

T3:What levelof operator trainingis included?
A3:A comprehensive training programis providedat your siteupon installationcovering safe operation,procédures d'entretien courant,and basic troubleshootingfor your operational staff.This typically spans35 daysdependingon plant complexity.

T4:What arethe payment termsfor international orders?
A4Standard commercial terms involvea percentage deposit upon order placementwith balance payable against shipping documents.Commonly used instruments include irrevocable lettersof credit(L/C).

Q5:Canyour control systemintegratewith our existingplant SCADAor weighbridge systems?
A5Yes.The PLC control systemsare designedwith open communication protocols(typically Modbus TCP/IP).Our engineerscan workwith your teamto establishdata exchangeformatsfor key performance indicatorslike tonnageand operating hours