1. OUVERTURE ENTRAÎNÉE PAR POINT DE DOULEUR

Is your petroleum coke screening operation plagued by persistent, des inefficacités coûteuses? Pour les directeurs d’usine et les entrepreneurs en ingénierie, the challenges of processing bulk coke are familiar: excessive dust generation creating environmental and health hazards, blinding of screen decks leading to catastrophic drops in throughput, and severe abrasion from coke’s sharp edges causing premature wear and unplanned downtime. Each hour of lost screening capacity directly impacts your bottom line through delayed shipments and increased labor for manual clearing. Are you constantly balancing the tradeoff between screening accuracy and machine longevity? What is the true cost of your current screen’s vibration profile on both product quality and structural integrity? The right certified Coke Vibration Screen is not just a purchase; it’s a strategic investment in predictable, opération rentable.

2. APERÇU DU PRODUIT

A Certified Coke Vibration Screen is a heavyduty, highcapacity linear or elliptical motion vibrating screen specifically engineered for the dry separation of calcined or green petroleum coke (coke de pétrole). Sa conception privilégie la durabilité, confinement de la poussière, and consistent sizing under continuous, abrasive loads.

Flux de travail opérationnel:
1. Présentation du flux: Bulk coke is conveyed onto the robust feed box, which evenly distributes material across the full width of the primary screen deck.
2. Stratification & Séparation: The precisely tuned vibratory motion stratifies material, forcing fines through the specified aperture sizes while moving oversize particles toward the discharge end.
3. Sized Product Handling: Correctly sized coke fractions discharge into segregated chutes or conveyors for stockpiling or loading, while oversize material may be crushed and recirculated or stockpiled separately.

Champ d'application & Limites:
This equipment is designed for hightonnage sizing (par ex., 3/8" x 6 engrener, 4 mesh x 10 engrener) of petroleum coke in bulk terminal and calcining plant applications. It is not suitable for wet screening processes or for materials with high moisture content that would promote pastelike blinding. Maximum efficiency is achieved with properly precrushed feed material.

3. CARACTÉRISTIQUES PRINCIPALES

Sealed DustContainment System | Base technique: Full perimeter rubber dust seals combined with negative pressure zones at transfer points | Avantage opérationnel: Reduces airborne particulate emissions by over 95%, ensuring compliance with site environmental standards and improving operator health & safety conditions | Impact sur le retour sur investissement: Atténue le risque d’amendes réglementaires, réduit le travail de ménage, and minimizes product loss as dust.

Technologie de pont anti-aveuglement | Base technique: Polyurethane or rubber screen panels with slotted apertures combined with optional ball tray or ultrasonic deblinding systems | Avantage opérationnel: Maintains consistent open screen area by preventing nearsize particles from lodging in apertures, ensuring stable throughput rates over extended shifts | Impact sur le retour sur investissement: Eliminates costly production pauses for manual cleaning; improves overall screening efficiency by 1525%.

Ensemble de doublure résistante à l'abrasion | Base technique: Wear liners fabricated from AR400 steel or equivalent at all impact points (boîte d'alimentation, plaques latérales) | Avantage opérationnel: Protects the structural frame from direct coke abrasion, extending the service life of critical components by 35x compared to mild steel | Impact sur le retour sur investissement: Drastically reduces maintenance part replacement costs and extends major overhaul intervals.

Entraînement DualVibrator équilibré | Base technique: Two synchronized vibratory motors generating a linear or elliptical motion with adjustable amplitude via outofbalance weights | Avantage opérationnel: Provides consistent material travel speed and stratification without transmitting destructive harmonic vibrations to the support structure | Impact sur le retour sur investissement: Lowers structural support costs, reduces bearing stress for higher uptime (typiquement >98%), and cuts energy consumption per ton screened.

Assemblage de pont modulaire | Base technique: Independently tensioned screen decks using a clamp rail system without weldedin cross members | Avantage opérationnel: Allows for rapid panel changeout (3050% plus rapide) and enables easy adaptation to different product size specifications by swapping panel types | Impact sur le retour sur investissement: Reduces downtime for screen changes from hours to minutes, augmentation de la flexibilité opérationnelle.

4. AVANTAGES CONCURRENTIELS

| Mesure de performances | Norme de l'industrie | Solution certifiée de tamis vibrant pour coke | Avantage (% Amélioration) |
| : | : | : | : |
| Disponibilité de l'écran | 9092% à cause de l'aveuglement & wear stops| >96% via antiblinding systems & robust liners| +5% à +7% disponibilité |
| Panel Life (Pont principal)| 46 weeks with wire cloth| 1216 weeks with polyurethane panels| +150% à +200% longévité|
| Émissions de poussières aux points de transfert| Managed with external baghouses| Contained at source via sealed system| Reduces secondary collection load by ~80%|
| Consommation d'énergie (kWh/tonne)| Valeur de référence de base| Jusqu'à 15% lower via efficient drive & reduced friction| Réduction directe des coûts d'exploitation|
| Heures d'entretien annuelles| High due to liner replacement & unclogging| Significantly reduced via accessible design & durabilité| Les données de terrain montrent 3540% réduction|

5. SPÉCIFICATIONS TECHNIQUES

Capacité / Notation: Conçu pour des débits de 200 à 2,000 tonnes métriques par heure (MTPH), depending on model size and separation cut point.
Exigences d'alimentation: Driven by dual electric vibratory motors ranging from 15 kW à 75 kW puissance totale installée (400Norme V/50Hz ou 480V/60Hz).
Spécifications matérielles: Main frame constructed from heavyduty rolled steel sections. Critical wear areas lined with minimum AR400 steel. Screen panels available in hightensile polyurethane, caoutchouc, or hybrid compositions.
Dimensions physiques: Typical unit sizes range from 1.8m x 4.8m (6'x 16') up to 3m x 9m (10’ x 30’). Overall height varies based on deck configuration.
Plage de fonctionnement environnementale: Conçu pour des températures ambiantes de 20°C à +45°C. Bearings are rated for continuous operation under heavy dust load conditions typical in coke handling.

6. SCÉNARIOS D'APPLICATION

Bulk Terminal Loading Facility | Défi: A major export terminal faced severe dust emissions during final screening before ship loading, risking environmental noncompliance. Frequent screen blinding also created bottlenecks, delaying vessel turnaround times.| Solution: Implementation of a largecapacity Certified Coke Vibration Screen featuring a fully enclosed design with integral dust skirts and antiblinding polyurethane panels.| Résultats: Airborne dust at the shiploader was reduced to within permitted levels without additional baghouse capacity. Screening throughput stabilized, contributing to an average vessel loading time reduction of 8%.

Calciner Plant Product Sizing Circuit | Défi: Anodegrade calcined coke required precise sizing (4mm +10mesh). The existing screens suffered rapid wear on wire cloth decks, causing size distribution drift and requiring weekly changeouts that halted production.| Solution: Installation of two parallel Coke Vibration Screens equipped with specialized abrasionresistant rubber screen panels featuring slotted apertures.| Résultats: Panel life extended to over three months per set. La cohérence du produit s'est considérablement améliorée (±2% variance on target fraction), enhancing product premium. Annual maintenance labor hours dedicated to screen upkeep fell by over 60%.

7. CONSIDÉRATIONS COMMERCIALES

Equipment pricing tiers are primarily determined by machine size (zone du pont), puissance nominale du variateur, and material specification levels.
Niveau de configuration de base: Includes standard duty liners, basic polyurethane panels , mechanical vibrator drive ,and minimal dust sealing . Suitable for less severe duty cycles.
Niveau de configuration Premium: Includes full AR400 liner package , advanced antiblinding panels , dual vibratory motor drive , comprehensive multipoint dust sealing system ,and access platforms . Recommended for continuous highcapacity operations.
Optional features include variable frequency drives for motion control , ultrasonic deblinding systems , explosionproof motor ratings ,and custom discharge hooding .
Service packages range from basic commissioning support to comprehensive annual maintenance agreements including inspection , analyse vibratoire ,and wear part inventory management . Financing options including equipment leasing are available .

8.FAQ

1.Q:What makes a Coke Vibration Screen "agréé"?
UN:Certification typically refers to thirdparty validation that the screen's design meets specific industry standards for structural integrity,dust emission control,and safety protocols relevantto bulk material handling.It provides documented assuranceof performance claims.

2.Q Can this equipment integratewith our existing crushingand conveying circuit?
A Yes.Coke Vibration Screensare designedfor standard bulk plant layouts.Feedand discharge heightsas wellas chute connection pointscan be engineeredto matchyour current footprint.Electrical controls canbe adaptedto interfacewith your PLC system

3.Q Whatisthe expected operational lifespanofthe mainframe?
A With proper installationand routine maintenanceofwear parts,the mainstructural frameofa Certified Coke Vibration Screenhasadesign lifecxceeding20yearsincontinuous service.Criticalwear componentslikelinersand panelsaresacrificialand havereplacement cyclesas outlinedin specifications

4.Q How doesthe antiblinding featureimpactthe minimumcut sizewecan achieve?
A Whilehighly effectivefor slotsizesdown t0approximately0.mm( engrener),the efficiencyofmechanicalantiblinding systemsdecreasesfor veryfine separations( e.g.,below65mesh).For ultrafine sizing,a differenttechnology suchasanairsiftermay berecommended

5.Q Les pièces de rechange sont-elles facilement disponibles?
A Reputable manufacturersstockcriticalspare parts(roulements,moteurs,rubber components)inglobal distribution centers.Servicelevel agreementscan guaranteepartavailabilitywithin specifiedtimeframesto minimizeyour operational risk

6.Q Quel est le calendrier typique d'installation et de mise en service?
A Fora standard unit,factory preassembly minimizesfield erection time.Onsite installationincluding foundation preparation mechanical setting electrical connection,and dryrun commissioning typically requires weeksby experienced technicians

7.Q Do you offerperformance guarantees?
A Yes.Performance guaranteesfor capacity screening efficiency,anddust containmentare providedbasedon agreedupon feedmaterial characteristics.Guaranteesare contingentupon correctequipment selectionfor yourapplication